Overview
Analyses three-phase and single-phase induction motor performance using the per-phase equivalent circuit with Thévenin simplification (three-phase) or the double revolving field equivalent circuit (single-phase, main winding only). Generates torque-speed, current-speed, efficiency-speed, and power-speed curves across the full slip range (101 data points); the pull-out torque and peak efficiency are then located between the sweep points by golden-section search. Supports three control modes: DOL (Direct-On-Line), VSD Soft Start (variable frequency ramp), and VFD Steady State (a chosen frequency) — drives run at constant V/Hz up to rated frequency and hold rated voltage above it (field weakening).
Input Parameters
Motor Configuration
| Parameter | Type | Default | Range | Description |
|---|---|---|---|---|
motor_type |
Enum: three-phase / single-phase | three-phase | — | Winding configuration of the motor |
control_mode |
Enum: DOL / VSD Soft Start / VFD Steady State | DOL | — | Starting and running control method |
Electrical Parameters
| Parameter | Type | Default | Range | Description |
|---|---|---|---|---|
v_line |
Number | 400 V | 100 – 1000 V | Rated voltage: line-to-line for a three-phase motor (the nameplate value, e.g. 400 V or 460 V); the supply voltage across the main winding for a single-phase motor |
connection |
Choice | star | star / delta | Three-phase only: the connection the per-phase \(R\)/\(X\) values refer to. star: \(V_{ph} = V_{LL}/\sqrt{3}\), line current = phase current; delta: \(V_{ph} = V_{LL}\), line current = \(\sqrt{3}\) × phase current. Delta-equivalent impedances are 3 × the star values, so both give the same torque and line current for the same machine |
f_line |
Number | 50 Hz | 25 – 400 Hz | Rated supply frequency |
poles |
Integer Enum: 2 / 4 / 6 / 8 / 10 / 12 | 4 | — | Number of magnetic poles (must be even) |
Equivalent Circuit Parameters
| Parameter | Type | Default | Range | Description |
|---|---|---|---|---|
r1 |
Number | 0.2 Ω | 0.001 – 100 Ω | Stator resistance per phase |
x1 |
Number | 0.5 Ω | 0.001 – 100 Ω | Stator leakage reactance per phase |
r2 |
Number | 0.3 Ω | 0.001 – 100 Ω | Rotor resistance per phase, referred to stator |
x2 |
Number | 0.6 Ω | 0.001 – 100 Ω | Rotor leakage reactance per phase, referred to stator |
xm |
Number | 20.0 Ω | 1 – 1000 Ω | Magnetizing reactance per phase |
Loss Parameters
| Parameter | Type | Default | Range | Description |
|---|---|---|---|---|
p_core |
Number | 75 W | 0 – 10000 W | Core loss (hysteresis + eddy currents) |
p_fw |
Number | 25 W | 0 – 10000 W | Friction and windage loss |
Control-Mode Parameters
| Parameter | Type | Default | Range | Visible When | Description |
|---|---|---|---|---|---|
start_frequency |
Number | 10 Hz | 1 – 400 Hz | VSD Soft Start | Initial frequency for VSD ramp (must be < target) |
target_frequency |
Number | 50 Hz | 1 – 400 Hz | VSD Soft Start | Final frequency after VSD ramp |
operating_frequency |
Number | 50 Hz | 1 – 400 Hz | VFD Steady State | Constant operating frequency for VFD |
Output Results
Summary Metrics
| Output | Unit | Description |
|---|---|---|
synchronous_speed |
RPM | Synchronous speed of the rotating magnetic field |
dol_starting_torque |
N·m | Starting torque at rated voltage and frequency (slip = 1) |
vsd_starting_torque |
N·m | Starting torque at VSD start frequency (VSD mode only) |
dol_starting_current |
A | Locked-rotor line current at rated voltage and frequency (slip = 1): \(I_1\) star, \(\sqrt{3}\,I_1\) delta |
vsd_starting_current |
A | Locked-rotor line current at the VSD start frequency (VSD mode only) |
max_torque |
N·m | Maximum (pull-out / breakdown) torque |
speed_at_max_torque |
RPM | Rotor speed at which maximum torque occurs |
max_efficiency |
% | Peak efficiency across slip range |
speed_at_max_efficiency |
RPM | Rotor speed at which peak efficiency occurs |
slip_at_max_torque, slip_at_max_efficiency |
— | Slip of the refined maxima |
Thévenin Parameters
| Output | Unit | Description |
|---|---|---|
thevenin_voltage |
V | Thévenin equivalent voltage \(V_{th}\) (three-phase only; empty for single-phase) |
thevenin_resistance |
Ω | Thévenin equivalent resistance \(R_{th}\) |
thevenin_reactance |
Ω | Thévenin equivalent reactance \(X_{th}\) |
Operating Conditions
| Output | Unit | Description |
|---|---|---|
operating_frequency |
Hz | Actual operating frequency used for curve generation |
phase_voltage |
V | Rated per-phase equivalent-circuit voltage \(V_{ph}\) (\(V_{LL}/\sqrt{3}\) star, \(V_{LL}\) delta, the supply voltage single-phase) |
effective_voltage |
V | Per-phase voltage after V/Hz scaling (rated \(V_{ph}\) above base frequency) |
Performance Curves (101 points each)
| Output | Unit | Description |
|---|---|---|
curves.speed |
RPM | Rotor speed from 0 to near-synchronous |
curves.torque |
N·m | Developed electromagnetic torque |
curves.current |
A | Line current: the stator current \(I_1\) including the magnetising current (star and single-phase), \(\sqrt{3}\,I_1\) for delta-connected parameters |
curves.efficiency |
% | Motor efficiency \(\eta = P_{out}/P_{in} \times 100\) |
curves.power_out |
W | Output shaft power |
curves.slip |
— | Slip values from 1.0 (standstill) to 0.001 |
Formulas
Synchronous Speed
Where \(f\) is the operating frequency (Hz) and \(p\) is the number of poles.
Per-Phase Voltage and Line Current
The equivalent circuit is per phase. For star-connected parameters each phase sees the line-to-neutral voltage — Chapman, Electric Machinery Fundamentals, Example 6-5, solves its 460 V Y-connected motor with \(V_\phi = 460/\sqrt{3} = 265.6\) V. Torque and power are three times the per-phase values in both cases; the reported currents are line currents. A single-phase motor uses the supply voltage directly.
V/Hz Scaling and Field Weakening (VSD / VFD modes)
Up to rated (base) frequency the voltage scales with frequency to keep the flux constant. Above base frequency the drive cannot exceed rated voltage, so \(V\) is held at \(V_{ph}\) while the reactances keep rising: the flux falls as \(f_{line}/f_{op}\) and the pull-out torque roughly as \((f_{line}/f_{op})^2\) — the constant-power (field-weakening) region (Chapman, Electric Machinery Fundamentals, §6-9). Resistances \(R_1\) and \(R_2\) remain unchanged. In DOL mode, \(f_{op} = f_{line}\) so no scaling occurs.
Thévenin Equivalent Circuit (three-phase)
The stator impedance and magnetizing branch are combined into a single Thévenin source as seen from the rotor terminals:
\[ |Z|^2 = R_1^2 + (X_1 + X_m)^2 \] \[ R_{th} = \frac{(-X_1 X_m) R_1 + (R_1 X_m)(X_1 + X_m)}{|Z|^2} \] \[ X_{th} = \frac{(R_1 X_m) R_1 - (-X_1 X_m)(X_1 + X_m)}{|Z|^2} \]Three-Phase Rotor Current, Stator Current & Torque
Where \(s\) is the slip. The factor of 3 accounts for all three phases. \(I_2\) (rotor current referred to the stator) gives the torque only; the current curve and the starting currents report the stator current \(I_1\) (as line current: \(\sqrt{3}\,I_1\) for delta), which includes the magnetising current and is what the supply delivers (Chapman, Electric Machinery Fundamentals, Example 6-5). \(I_2\) under-reads it, most at light load where the magnetising current dominates.
Single-Phase — Double Revolving Field
The pulsating main-winding field is resolved into forward and backward rotating fields. Each sees half of the magnetising reactance and rotor; the backward field runs at slip \(2 - s\). One stator current flows through the stator impedance and both half-circuits in series (Chapman, Electric Machinery Fundamentals, 4th ed., §9-3; Fitzgerald & Kingsley, Electric Machinery, Appendix C):
\[ Z_F = \frac{(R_2/s + jX_2)\, jX_M}{R_2/s + j(X_2 + X_M)}, \qquad Z_B = \frac{(R_2/(2-s) + jX_2)\, jX_M}{R_2/(2-s) + j(X_2 + X_M)} \] \[ I_1 = \frac{V}{\left| R_1 + jX_1 + 0.5 Z_F + 0.5 Z_B \right|} \] \[ P_{AG,F} = I_1^2 \cdot 0.5 R_F, \qquad P_{AG,B} = I_1^2 \cdot 0.5 R_B \] \[ \tau_{ind} = \frac{P_{AG,F} - P_{AG,B}}{\omega_s}, \qquad P_{conv} = (1 - s)(P_{AG,F} - P_{AG,B}) \]\(R_1, X_1\) are the main-winding values and \(R_2, X_2, X_M\) the full (not halved) rotor and magnetising values. At \(s = 1\), \(Z_F = Z_B\) and the torque is zero: the main winding alone cannot start the motor. Chapman's Example 9-1 (110 V, 6-pole split-phase motor at \(s = 0.05\): \(I_1 = 4.45\) A, \(\tau_{ind} = 2.11\) N·m) is reproduced exactly.
Power Flow
The stator copper loss uses the stator current \(I_1\) of the full equivalent circuit, which includes the magnetising current (Chapman, Electric Machinery Fundamentals, Example 6-5: \(I_1 = 18.88\) A, \(P_{SCL} = 685\) W at \(s = 0.022\)). Core-loss convention: the equivalent circuit has no core-loss resistor, so \(P_{core}\) is added to the input power rather than subtracted from the converted power as Chapman does. Both conventions conserve energy, but efficiencies differ slightly from textbook answers that deduct the core loss at the shaft.
Efficiency
The 101-point sweep locates the peaks; the pull-out torque and peak efficiency are then found between the neighbouring sweep points by golden-section search, so the reported maxima are the continuous maxima rather than the best grid point (which can read 0.1–0.2 percentage points low for efficiency).
Worked Examples
The 18 examples below are the validation cases for this calculation. Each one was produced by the calculation engine from the inputs shown, every figure was checked against the independent reference quoted at the end of the example, and the same cases are run against every engine build (see validation scorecard, tool fe_calc_motor; worked examples for every calculation).
| # | Case | Control | ns (rpm) | Tstart (N·m) | Istart (A) | Tmax (N·m) | at (rpm) | ηmax (%) | Result |
|---|---|---|---|---|---|---|---|---|---|
| 1 | Chapman 460 V, 25 hp motor — starting and pull-out torque | direct on line | 1,800 | 106.6 | 144.5 | 230.8 | 1,438 | – | |
| 2 | Chapman motor with doubled rotor resistance | direct on line | 1,800 | 174.1 | 130.6 | 230.8 | 1,075 | – | |
| 3 | Chapman motor with 1100 W rotational losses | direct on line | 1,800 | 106.6 | 144.5 | 230.8 | 1,438 | 84.08 | |
| 4 | 400 V, 50 Hz, 4-pole motor direct on line | direct on line | 1,500 | 203.7 | 194.2 | 373.9 | 1,093 | 95.25 | |
| 5 | Same motor on a VFD at 25 Hz | VFD steady state | 750 | 203.7 | 194.2 | 314.6 | 362 | 90.74 | |
| 6 | Same motor, VSD soft start from 10 Hz | VSD soft start | 1,500 | 203.7 | 194.2 | 373.9 | 1,093 | 95.25 | |
| 7 | 400 V star-connected 2-pole motor | direct on line | 3,000 | 33.7 | 111.5 | 103.8 | 2,552 | 91.51 | |
| 8 | 6-pole 60 Hz motor | direct on line | 1,200 | 136.2 | 160.9 | 431.5 | 1,026 | 91.99 | |
| 9 | 8-pole 400 V delta-connected motor | direct on line | 750 | 567.2 | 687.9 | 2,618.9 | 675 | 94.68 | |
| 10 | 12-pole low-speed motor | direct on line | 500 | 170.5 | 85.9 | 456.1 | 413 | 88.64 | |
| 11 | VSD ramp from 5 Hz to 45 Hz | VSD soft start | 1,350 | 67.4 | 111.5 | 203.8 | 1,127 | 90.60 | |
| 12 | 60 Hz motor on a VFD at 40 Hz | VFD steady state | 1,200 | 106.6 | 144.5 | 193.0 | 866 | 76.35 | |
| 13 | Same 50 Hz motor on a VFD at 75 Hz | VFD steady state | 2,250 | 203.7 | 194.2 | 176.2 | 1,839 | 95.83 | |
| 14 | 60 Hz motor on a VFD at 90 Hz | VFD steady state | 2,700 | 106.6 | 144.5 | 116.3 | 2,322 | 84.45 | |
| 15 | Chapman 110 V split-phase motor (single-phase) | direct on line (1-ph) | 1,200 | 0.0 | 18.8 | 5.3 | 876 | 66.20 | |
| 16 | 230 V, 50 Hz, 4-pole single-phase motor | direct on line (1-ph) | 1,500 | 0.0 | 28.3 | 13.4 | 1,160 | 75.42 | |
| 17 | Chapman 25 hp motor — stator current curve | direct on line | 1,800 | 106.6 | 144.5 | 230.8 | 1,438 | 84.08 | |
| 18 | Chapman 460 V motor entered as delta parameters | direct on line | 1,800 | 106.6 | 144.5 | 230.8 | 1,438 | – |
Example 1 — Chapman 460 V, 25 hp motor — starting and pull-out torque
Textbook motor: exact Thévenin reduction, locked-rotor torque and pull-out torque for comparison with Chapman's approximate figures.
Given: Three-phase induction motor, direct on line; 460 V line-to-line, star-connected per-phase parameters at 60 Hz, 4 poles; per-phase R1 = 0.641 Ω, X1 = 1.106 Ω, R2′ = 0.332 Ω, X2′ = 0.464 Ω, Xm = 26.3 Ω; core loss 0 W, friction and windage 0 W.
| Per-phase voltage | Star-connected circuit: Vph = VLL/√3 = 460 / √3 = 265.581 V; line current = phase current |
|---|---|
| Synchronous speed | ns = 120·f/p = 120 × 60 / 4 = 1,800.0 rpm; ωs = 2π·ns/60 = 188.496 rad/s |
| Thévenin equivalent | D = R1² + (X1 + Xm)² = 0.6410² + (1.106 + 26.30)² = 751.500 Ω²; Vth = V·Xm/√D = 265.58 × 26.30 / 27.4135 = 254.794 V; Rth = R1Xm²/D = 0.6410 × 26.30² / 751.500 = 0.5900 Ω; Xth = Xm(R1² + X1(X1 + Xm))/D = 1.0752 Ω |
| DOL starting torque | At s = 1, rated voltage and frequency: ωs = 2π × (120 × 60/4)/60 = 188.496 rad/s; Vth = 254.794 V, Zth = 0.5900 + j1.0752 Ω; I2 = Vth / √((Rth + R2)² + (Xth + X2)²) = 254.794 / √((0.5900 + 0.3320)² + (1.0752 + 0.4640)²) = 142.01 A; T = 3·I2²·R2/ωs = 3 × 142.01² × 0.3320 / 188.496 = 106.56 N·m |
| DOL starting current | At s = 1, rated voltage and frequency: jXm∥(R2 + jX2) = 0.3205 + j0.4599 Ω; I1 = Vph/|R1 + jX1 + jXm∥(R2 + jX2)| = 265.58 / |0.9615 + j1.5659| = 144.528 A → 144.53 A (line current, magnetising current included) |
| Pull-out torque | smax = R2/√(Rth² + (Xth + X2)²) = 0.3320 / √(0.5900² + (1.0752 + 0.4640)²) = 0.3320 / 1.6484 = 0.20141 → n = 1,800.0 × (1 − 0.20141) = 1,437.5 rpm; Tmax = 3Vth²/(2ωs(Rth + √(Rth² + (Xth + X2)²))) = 3 × 254.794² / (2 × 188.496 × (0.5900 + 1.6484)) = 230.80 N·m. Engine (sweep refined by golden-section search, s = 0.20141): 230.80 N·m at 1,437.5 rpm |
| Pull-out / starting | Tmax / Tstart = 230.80 / 106.56 = 2.166 (information only) INFO |
| Result | starting torque 106.6 N·m at 144.5 A, pull-out 230.8 N·m at 1,438 rpm |
| Reference | Motor data: Chapman, Electric Machinery Fundamentals (4th ed.), 460 V, 25 hp, 60 Hz, 4-pole Y-connected motor of Examples 6-5 and 6-7 (Vφ = 460/√3 = 265.6 V). The textbook approximates X_th ≈ X1 and quotes s_max = 0.198 (1444 rpm), T_max = 229 N·m, T_start = 104 N·m; the exact Thévenin values below are within 1–3 %. Hand calculation (Chapman, Electric Machinery Fundamentals, ch. 6 equivalent circuit): V_ph = V_LL/√3 = 460/√3 = 265.581 V (star; I_line = I1); n_s = 120 × 60/4 = 1800.0 rpm, ω_s = 188.496 rad/s; Z_th = jXm(R1 + jX1)/(R1 + j(X1 + Xm)) = 0.5900 + j1.0752 Ω, V_th = 254.79 V; s_max = R2/√(R_th² + (X_th + X2)²) = 0.20141 → 1437.5 rpm; T_max = 3V_th²/(2ω_s(R_th + √(R_th² + (X_th + X2)²))) = 230.80 N·m; DOL start (s = 1, rated V and f): I2 = 142.01 A, T = 3I2²R2/ω_s = 106.56 N·m; stator current I1 = V_ph/|R1 + jX1 + jXm∥(R2 + jX2)| = 144.528 A = line current (validation case c0013-460v-25hp-4pole-torque) |
Example 2 — Chapman motor with doubled rotor resistance
Doubling R2 (wound rotor) doubles the pull-out slip and raises starting torque while the pull-out torque itself is unchanged.
Given: Three-phase induction motor, direct on line; 460 V line-to-line, star-connected per-phase parameters at 60 Hz, 4 poles; per-phase R1 = 0.641 Ω, X1 = 1.106 Ω, R2′ = 0.664 Ω, X2′ = 0.464 Ω, Xm = 26.3 Ω; core loss 0 W, friction and windage 0 W.
| Per-phase voltage | Star-connected circuit: Vph = VLL/√3 = 460 / √3 = 265.581 V; line current = phase current |
|---|---|
| Synchronous speed | ns = 120·f/p = 120 × 60 / 4 = 1,800.0 rpm; ωs = 2π·ns/60 = 188.496 rad/s |
| Thévenin equivalent | D = R1² + (X1 + Xm)² = 0.6410² + (1.106 + 26.30)² = 751.500 Ω²; Vth = V·Xm/√D = 265.58 × 26.30 / 27.4135 = 254.794 V; Rth = R1Xm²/D = 0.6410 × 26.30² / 751.500 = 0.5900 Ω; Xth = Xm(R1² + X1(X1 + Xm))/D = 1.0752 Ω |
| DOL starting torque | At s = 1, rated voltage and frequency: ωs = 2π × (120 × 60/4)/60 = 188.496 rad/s; Vth = 254.794 V, Zth = 0.5900 + j1.0752 Ω; I2 = Vth / √((Rth + R2)² + (Xth + X2)²) = 254.794 / √((0.5900 + 0.6640)² + (1.0752 + 0.4640)²) = 128.34 A; T = 3·I2²·R2/ωs = 3 × 128.34² × 0.6640 / 188.496 = 174.06 N·m |
| DOL starting current | At s = 1, rated voltage and frequency: jXm∥(R2 + jX2) = 0.6408 + j0.4719 Ω; I1 = Vph/|R1 + jX1 + jXm∥(R2 + jX2)| = 265.58 / |1.2818 + j1.5779| = 130.643 A → 130.64 A (line current, magnetising current included) |
| Pull-out torque | smax = R2/√(Rth² + (Xth + X2)²) = 0.6640 / √(0.5900² + (1.0752 + 0.4640)²) = 0.6640 / 1.6484 = 0.40282 → n = 1,800.0 × (1 − 0.40282) = 1,074.9 rpm; Tmax = 3Vth²/(2ωs(Rth + √(Rth² + (Xth + X2)²))) = 3 × 254.794² / (2 × 188.496 × (0.5900 + 1.6484)) = 230.80 N·m. Engine (sweep refined by golden-section search, s = 0.40282): 230.80 N·m at 1,074.9 rpm |
| Pull-out / starting | Tmax / Tstart = 230.80 / 174.06 = 1.326 (information only) INFO |
| Result | starting torque 174.1 N·m at 130.6 A, pull-out 230.8 N·m at 1,075 rpm |
| Reference | Chapman, Electric Machinery Fundamentals (4th ed.), Example 6-7(c): the same motor with R2 doubled to 0.664 Ω; textbook (X_th ≈ X1) s_max = 0.396 (1087 rpm), T_start = 170 N·m, T_max unchanged. Hand calculation (Chapman, Electric Machinery Fundamentals, ch. 6 equivalent circuit): V_ph = V_LL/√3 = 460/√3 = 265.581 V (star; I_line = I1); n_s = 120 × 60/4 = 1800.0 rpm, ω_s = 188.496 rad/s; Z_th = jXm(R1 + jX1)/(R1 + j(X1 + Xm)) = 0.5900 + j1.0752 Ω, V_th = 254.79 V; s_max = R2/√(R_th² + (X_th + X2)²) = 0.40282 → 1074.9 rpm; T_max = 3V_th²/(2ω_s(R_th + √(R_th² + (X_th + X2)²))) = 230.80 N·m; DOL start (s = 1, rated V and f): I2 = 128.34 A, T = 3I2²R2/ω_s = 174.06 N·m; stator current I1 = V_ph/|R1 + jX1 + jXm∥(R2 + jX2)| = 130.643 A = line current (validation case c0013-chapman-double-r2) |
Example 3 — Chapman motor with 1100 W rotational losses
The textbook's 1100 W friction, windage and stray loss gives the efficiency curve a real peak near rated slip; the peak lies between sweep points and is found by refinement.
Given: Three-phase induction motor, direct on line; 460 V line-to-line, star-connected per-phase parameters at 60 Hz, 4 poles; per-phase R1 = 0.641 Ω, X1 = 1.106 Ω, R2′ = 0.332 Ω, X2′ = 0.464 Ω, Xm = 26.3 Ω; core loss 0 W, friction and windage 1,100 W.
| Per-phase voltage | Star-connected circuit: Vph = VLL/√3 = 460 / √3 = 265.581 V; line current = phase current |
|---|---|
| Synchronous speed | ns = 120·f/p = 120 × 60 / 4 = 1,800.0 rpm; ωs = 2π·ns/60 = 188.496 rad/s |
| Thévenin equivalent | D = R1² + (X1 + Xm)² = 0.6410² + (1.106 + 26.30)² = 751.500 Ω²; Vth = V·Xm/√D = 265.58 × 26.30 / 27.4135 = 254.794 V; Rth = R1Xm²/D = 0.6410 × 26.30² / 751.500 = 0.5900 Ω; Xth = Xm(R1² + X1(X1 + Xm))/D = 1.0752 Ω |
| DOL starting torque | At s = 1, rated voltage and frequency: ωs = 2π × (120 × 60/4)/60 = 188.496 rad/s; Vth = 254.794 V, Zth = 0.5900 + j1.0752 Ω; I2 = Vth / √((Rth + R2)² + (Xth + X2)²) = 254.794 / √((0.5900 + 0.3320)² + (1.0752 + 0.4640)²) = 142.01 A; T = 3·I2²·R2/ωs = 3 × 142.01² × 0.3320 / 188.496 = 106.56 N·m |
| DOL starting current | At s = 1, rated voltage and frequency: jXm∥(R2 + jX2) = 0.3205 + j0.4599 Ω; I1 = Vph/|R1 + jX1 + jXm∥(R2 + jX2)| = 265.58 / |0.9615 + j1.5659| = 144.528 A → 144.53 A (line current, magnetising current included) |
| Pull-out torque | smax = R2/√(Rth² + (Xth + X2)²) = 0.3320 / √(0.5900² + (1.0752 + 0.4640)²) = 0.3320 / 1.6484 = 0.20141 → n = 1,800.0 × (1 − 0.20141) = 1,437.5 rpm; Tmax = 3Vth²/(2ωs(Rth + √(Rth² + (Xth + X2)²))) = 3 × 254.794² / (2 × 188.496 × (0.5900 + 1.6484)) = 230.80 N·m. Engine (sweep refined by golden-section search, s = 0.20141): 230.80 N·m at 1,437.5 rpm |
| Peak efficiency | Maximum of η(s) located by the engine at s = 0.02797 (1,749.7 rpm): I2 = 254.794 / √((0.5900 + 0.3320/0.02797)² + (1.0752 + 0.4640)²) = 20.296 A; Pag = 3I2²R2/s = 14,667.5 W; stator current I1 = V/|R1 + jX1 + jXm∥(R2/s + jX2)| = 265.58 / |10.2187 + j5.8095| = 22.594 A; Pscl = 3I1²R1 = 981.6 W; Pin = 14,667.5 + 981.6 + 0 = 15,649.1 W; Pout = 14,667.5 × (1 − 0.02797) − 1,100 = 13,157.2 W; η = 13,157.2 / 15,649.1 = 84.08 % |
| Pull-out / starting | Tmax / Tstart = 230.80 / 106.56 = 2.166 (information only) INFO |
| Result | starting torque 106.6 N·m at 144.5 A, pull-out 230.8 N·m at 1,438 rpm; peak efficiency 84.08 % at 1,750 rpm |
| Reference | Chapman, Electric Machinery Fundamentals (4th ed.), Example 6-5 motor with its 1100 W friction, windage and stray loss (core loss lumped in). Hand calculation (Chapman, Electric Machinery Fundamentals, ch. 6 equivalent circuit): V_ph = V_LL/√3 = 460/√3 = 265.581 V (star; I_line = I1); n_s = 120 × 60/4 = 1800.0 rpm, ω_s = 188.496 rad/s; Z_th = jXm(R1 + jX1)/(R1 + j(X1 + Xm)) = 0.5900 + j1.0752 Ω, V_th = 254.79 V; s_max = R2/√(R_th² + (X_th + X2)²) = 0.20141 → 1437.5 rpm; T_max = 3V_th²/(2ω_s(R_th + √(R_th² + (X_th + X2)²))) = 230.80 N·m; DOL start (s = 1, rated V and f): I2 = 142.01 A, T = 3I2²R2/ω_s = 106.56 N·m; stator current I1 = V_ph/|R1 + jX1 + jXm∥(R2 + jX2)| = 144.528 A = line current; Chapman's operating point s = 0.022: I1 = 18.89 A, P_SCL = 3I1²R1 = 686 W, P_AG = 11839 W, τ = 62.8 N·m, P_in = 12525 W (published 18.88 A, 685 W, 11 845 W, 62.8 N·m, 12 530 W); efficiency η = (P_ag,net(1 − s) − P_fw)/P_in with P_in = P_ag + 3I1²R1 + P_core, I1 = V/|R1 + jX1 + jXm∥(R2/s + jX2)|: continuous peak by brute-force slip search 84.076 % at s = 0.02797 (1749.65 rpm; P_in = 15649.3 W, P_out = 13157.3 W); the 101-point sweep alone would read 84.003 % at s = 0.03097 (validation case c0013-chapman-rotational-losses) |
Example 4 — 400 V, 50 Hz, 4-pole motor direct on line
The component's default motor (400 V line-to-line, star parameters, 230.9 V per phase) run DOL, with 75 W core and 25 W friction losses.
Given: Three-phase induction motor, direct on line; 400 V line-to-line, star-connected per-phase parameters at 50 Hz, 4 poles; per-phase R1 = 0.2 Ω, X1 = 0.5 Ω, R2′ = 0.3 Ω, X2′ = 0.6 Ω, Xm = 20 Ω; core loss 75 W, friction and windage 25 W.
| Per-phase voltage | Star-connected circuit: Vph = VLL/√3 = 400 / √3 = 230.940 V; line current = phase current |
|---|---|
| Synchronous speed | ns = 120·f/p = 120 × 50 / 4 = 1,500.0 rpm; ωs = 2π·ns/60 = 157.080 rad/s |
| Thévenin equivalent | D = R1² + (X1 + Xm)² = 0.2000² + (0.5000 + 20.00)² = 420.290 Ω²; Vth = V·Xm/√D = 230.94 × 20.00 / 20.5010 = 225.297 V; Rth = R1Xm²/D = 0.2000 × 20.00² / 420.290 = 0.1903 Ω; Xth = Xm(R1² + X1(X1 + Xm))/D = 0.4897 Ω |
| DOL starting torque | At s = 1, rated voltage and frequency: ωs = 2π × (120 × 50/4)/60 = 157.080 rad/s; Vth = 225.297 V, Zth = 0.1903 + j0.4897 Ω; I2 = Vth / √((Rth + R2)² + (Xth + X2)²) = 225.297 / √((0.1903 + 0.3000)² + (0.4897 + 0.6000)²) = 188.55 A; T = 3·I2²·R2/ωs = 3 × 188.55² × 0.3000 / 157.080 = 203.69 N·m |
| DOL starting current | At s = 1, rated voltage and frequency: jXm∥(R2 + jX2) = 0.2827 + j0.5866 Ω; I1 = Vph/|R1 + jX1 + jXm∥(R2 + jX2)| = 230.94 / |0.4827 + j1.0866| = 194.225 A → 194.22 A (line current, magnetising current included) |
| Pull-out torque | smax = R2/√(Rth² + (Xth + X2)²) = 0.3000 / √(0.1903² + (0.4897 + 0.6000)²) = 0.3000 / 1.1062 = 0.27121 → n = 1,500.0 × (1 − 0.27121) = 1,093.2 rpm; Tmax = 3Vth²/(2ωs(Rth + √(Rth² + (Xth + X2)²))) = 3 × 225.297² / (2 × 157.080 × (0.1903 + 1.1062)) = 373.86 N·m. Engine (sweep refined by golden-section search, s = 0.27121): 373.86 N·m at 1,093.2 rpm |
| Peak efficiency | Maximum of η(s) located by the engine at s = 0.01409 (1,478.9 rpm): I2 = 225.297 / √((0.1903 + 0.3000/0.01409)² + (0.4897 + 0.6000)²) = 10.476 A; Pag = 3I2²R2/s = 7,008.7 W; stator current I1 = V/|R1 + jX1 + jXm∥(R2/s + jX2)| = 230.94 / |9.9035 + j11.1104| = 15.516 A; Pscl = 3I1²R1 = 144.5 W; Pin = 7,008.7 + 144.5 + 75 = 7,228.1 W; Pout = 7,008.7 × (1 − 0.01409) − 25 = 6,884.9 W; η = 6,884.9 / 7,228.1 = 95.25 % |
| Pull-out / starting | Tmax / Tstart = 373.86 / 203.69 = 1.835 (information only) INFO |
| Result | starting torque 203.7 N·m at 194.2 A, pull-out 373.9 N·m at 1,093 rpm; peak efficiency 95.25 % at 1,479 rpm |
| Reference | Hand calculation (Chapman, Electric Machinery Fundamentals, ch. 6 equivalent circuit): V_ph = V_LL/√3 = 400/√3 = 230.940 V (star; I_line = I1); n_s = 120 × 50/4 = 1500.0 rpm, ω_s = 157.080 rad/s; Z_th = jXm(R1 + jX1)/(R1 + j(X1 + Xm)) = 0.1903 + j0.4897 Ω, V_th = 225.30 V; s_max = R2/√(R_th² + (X_th + X2)²) = 0.27121 → 1093.2 rpm; T_max = 3V_th²/(2ω_s(R_th + √(R_th² + (X_th + X2)²))) = 373.86 N·m; DOL start (s = 1, rated V and f): I2 = 188.55 A, T = 3I2²R2/ω_s = 203.69 N·m; stator current I1 = V_ph/|R1 + jX1 + jXm∥(R2 + jX2)| = 194.225 A = line current; efficiency η = (P_ag,net(1 − s) − P_fw)/P_in with P_in = P_ag + 3I1²R1 + P_core, I1 = V/|R1 + jX1 + jXm∥(R2/s + jX2)|: continuous peak by brute-force slip search 95.252 % at s = 0.01409 (1478.86 rpm; P_in = 7228.0 W, P_out = 6884.8 W); the 101-point sweep alone would read 95.110 % at s = 0.01099 (validation case c0013-400v-50hz-dol) |
Example 5 — Same motor on a VFD at 25 Hz
Constant V/Hz at half frequency: voltage and reactances halve, synchronous speed halves, and the fixed stator resistance lowers the pull-out torque.
Given: Three-phase induction motor, VFD running at 25 Hz (constant V/Hz to rated frequency, rated voltage above); 400 V line-to-line, star-connected per-phase parameters at 50 Hz, 4 poles; per-phase R1 = 0.2 Ω, X1 = 0.5 Ω, R2′ = 0.3 Ω, X2′ = 0.6 Ω, Xm = 20 Ω; core loss 75 W, friction and windage 25 W.
| Per-phase voltage | Star-connected circuit: Vph = VLL/√3 = 400 / √3 = 230.940 V; line current = phase current |
|---|---|
| Synchronous speed | ns = 120·f/p = 120 × 25 / 4 = 750.0 rpm; ωs = 2π·ns/60 = 78.540 rad/s |
| V/Hz scaling | k = fop/frated = 25 / 50 = 0.5000; V = 230.940 × 0.5000 = 115.47 V; X1 = 0.2500 Ω, X2 = 0.3000 Ω, Xm = 10.00 Ω (R1, R2 unchanged) |
| Thévenin equivalent | D = R1² + (X1 + Xm)² = 0.2000² + (0.2500 + 10.00)² = 105.103 Ω²; Vth = V·Xm/√D = 115.47 × 10.00 / 10.2520 = 112.632 V; Rth = R1Xm²/D = 0.2000 × 10.00² / 105.103 = 0.1903 Ω; Xth = Xm(R1² + X1(X1 + Xm))/D = 0.2476 Ω |
| DOL starting torque | At s = 1, rated voltage and frequency: ωs = 2π × (120 × 50/4)/60 = 157.080 rad/s; Vth = 225.297 V, Zth = 0.1903 + j0.4897 Ω; I2 = Vth / √((Rth + R2)² + (Xth + X2)²) = 225.297 / √((0.1903 + 0.3000)² + (0.4897 + 0.6000)²) = 188.55 A; T = 3·I2²·R2/ωs = 3 × 188.55² × 0.3000 / 157.080 = 203.69 N·m |
| DOL starting current | At s = 1, rated voltage and frequency: jXm∥(R2 + jX2) = 0.2827 + j0.5866 Ω; I1 = Vph/|R1 + jX1 + jXm∥(R2 + jX2)| = 230.94 / |0.4827 + j1.0866| = 194.225 A → 194.22 A (line current, magnetising current included) |
| Pull-out torque | smax = R2/√(Rth² + (Xth + X2)²) = 0.3000 / √(0.1903² + (0.2476 + 0.3000)²) = 0.3000 / 0.5797 = 0.51748 → n = 750.0 × (1 − 0.51748) = 361.9 rpm; Tmax = 3Vth²/(2ωs(Rth + √(Rth² + (Xth + X2)²))) = 3 × 112.632² / (2 × 78.540 × (0.1903 + 0.5797)) = 314.64 N·m. Engine (sweep refined by golden-section search, s = 0.51748): 314.65 N·m at 361.9 rpm |
| Peak efficiency | Maximum of η(s) located by the engine at s = 0.02788 (729.1 rpm): I2 = 112.632 / √((0.1903 + 0.3000/0.02788)² + (0.2476 + 0.3000)²) = 10.271 A; Pag = 3I2²R2/s = 3,406.1 W; stator current I1 = V/|R1 + jX1 + jXm∥(R2/s + jX2)| = 115.47 / |5.0497 + j5.6083| = 15.301 A; Pscl = 3I1²R1 = 140.5 W; Pin = 3,406.1 + 140.5 + 75 = 3,621.6 W; Pout = 3,406.1 × (1 − 0.02788) − 25 = 3,286.2 W; η = 3,286.2 / 3,621.6 = 90.74 % |
| Pull-out / starting | Tmax / Tstart = 314.65 / 203.69 = 1.545 (information only) INFO |
| Result | starting torque 203.7 N·m at 194.2 A, pull-out 314.6 N·m at 362 rpm; peak efficiency 90.74 % at 729 rpm |
| Reference | Hand calculation (Chapman, Electric Machinery Fundamentals, ch. 6 equivalent circuit): V_ph = V_LL/√3 = 400/√3 = 230.940 V (star; I_line = I1); n_s = 120 × 25/4 = 750.0 rpm, ω_s = 78.540 rad/s; V/Hz ratio 25/50 = 0.500 → V = 115.47 V, X1 = 0.25, X2 = 0.3, Xm = 10 Ω; Z_th = jXm(R1 + jX1)/(R1 + j(X1 + Xm)) = 0.1903 + j0.2476 Ω, V_th = 112.63 V; s_max = R2/√(R_th² + (X_th + X2)²) = 0.51748 → 361.9 rpm; T_max = 3V_th²/(2ω_s(R_th + √(R_th² + (X_th + X2)²))) = 314.65 N·m; DOL start (s = 1, rated V and f): I2 = 188.55 A, T = 3I2²R2/ω_s = 203.69 N·m; stator current I1 = V_ph/|R1 + jX1 + jXm∥(R2 + jX2)| = 194.225 A = line current; efficiency η = (P_ag,net(1 − s) − P_fw)/P_in with P_in = P_ag + 3I1²R1 + P_core, I1 = V/|R1 + jX1 + jXm∥(R2/s + jX2)|: continuous peak by brute-force slip search 90.738 % at s = 0.02788 (729.09 rpm; P_in = 3621.5 W, P_out = 3286.1 W); the 101-point sweep alone would read 90.690 % at s = 0.03097 (validation case c0013-400v-vfd-25hz) |
Example 6 — Same motor, VSD soft start from 10 Hz
Locked-rotor torque at the 10 Hz start frequency compared with DOL; the running curves are at the 50 Hz target.
Given: Three-phase induction motor, VSD soft start from 10 Hz to 50 Hz (constant V/Hz to rated frequency, rated voltage above); 400 V line-to-line, star-connected per-phase parameters at 50 Hz, 4 poles; per-phase R1 = 0.2 Ω, X1 = 0.5 Ω, R2′ = 0.3 Ω, X2′ = 0.6 Ω, Xm = 20 Ω; core loss 75 W, friction and windage 25 W.
| Per-phase voltage | Star-connected circuit: Vph = VLL/√3 = 400 / √3 = 230.940 V; line current = phase current |
|---|---|
| Synchronous speed | ns = 120·f/p = 120 × 50 / 4 = 1,500.0 rpm; ωs = 2π·ns/60 = 157.080 rad/s |
| V/Hz scaling | k = fop/frated = 50 / 50 = 1.0000; V = 230.940 × 1.0000 = 230.94 V; X1 = 0.5000 Ω, X2 = 0.6000 Ω, Xm = 20.00 Ω (R1, R2 unchanged) |
| Thévenin equivalent | D = R1² + (X1 + Xm)² = 0.2000² + (0.5000 + 20.00)² = 420.290 Ω²; Vth = V·Xm/√D = 230.94 × 20.00 / 20.5010 = 225.297 V; Rth = R1Xm²/D = 0.2000 × 20.00² / 420.290 = 0.1903 Ω; Xth = Xm(R1² + X1(X1 + Xm))/D = 0.4897 Ω |
| DOL starting torque | At s = 1, rated voltage and frequency: ωs = 2π × (120 × 50/4)/60 = 157.080 rad/s; Vth = 225.297 V, Zth = 0.1903 + j0.4897 Ω; I2 = Vth / √((Rth + R2)² + (Xth + X2)²) = 225.297 / √((0.1903 + 0.3000)² + (0.4897 + 0.6000)²) = 188.55 A; T = 3·I2²·R2/ωs = 3 × 188.55² × 0.3000 / 157.080 = 203.69 N·m |
| DOL starting current | At s = 1, rated voltage and frequency: jXm∥(R2 + jX2) = 0.2827 + j0.5866 Ω; I1 = Vph/|R1 + jX1 + jXm∥(R2 + jX2)| = 230.94 / |0.4827 + j1.0866| = 194.225 A → 194.22 A (line current, magnetising current included) |
| VSD starting torque | At s = 1 and 10 Hz: k = 0.2000, V = 46.19 V; ωs = 2π × (120 × 10/4)/60 = 31.416 rad/s; Vth = 45.008 V, Zth = 0.1899 + j0.1068 Ω; I2 = Vth / √((Rth + R2)² + (Xth + X2)²) = 45.008 / √((0.1899 + 0.3000)² + (0.1068 + 0.1200)²) = 83.37 A; T = 3·I2²·R2/ωs = 3 × 83.37² × 0.3000 / 31.416 = 199.11 N·m |
| VSD starting current | At s = 1 and 10 Hz: jXm∥(R2 + jX2) = 0.2813 + j0.1370 Ω; I1 = Vph/|R1 + jX1 + jXm∥(R2 + jX2)| = 46.19 / |0.4813 + j0.2370| = 86.096 A → 86.10 A (line current, magnetising current included) |
| Pull-out torque | smax = R2/√(Rth² + (Xth + X2)²) = 0.3000 / √(0.1903² + (0.4897 + 0.6000)²) = 0.3000 / 1.1062 = 0.27121 → n = 1,500.0 × (1 − 0.27121) = 1,093.2 rpm; Tmax = 3Vth²/(2ωs(Rth + √(Rth² + (Xth + X2)²))) = 3 × 225.297² / (2 × 157.080 × (0.1903 + 1.1062)) = 373.86 N·m. Engine (sweep refined by golden-section search, s = 0.27121): 373.86 N·m at 1,093.2 rpm |
| Peak efficiency | Maximum of η(s) located by the engine at s = 0.01409 (1,478.9 rpm): I2 = 225.297 / √((0.1903 + 0.3000/0.01409)² + (0.4897 + 0.6000)²) = 10.476 A; Pag = 3I2²R2/s = 7,008.7 W; stator current I1 = V/|R1 + jX1 + jXm∥(R2/s + jX2)| = 230.94 / |9.9035 + j11.1104| = 15.516 A; Pscl = 3I1²R1 = 144.5 W; Pin = 7,008.7 + 144.5 + 75 = 7,228.1 W; Pout = 7,008.7 × (1 − 0.01409) − 25 = 6,884.9 W; η = 6,884.9 / 7,228.1 = 95.25 % |
| Pull-out / starting | Tmax / Tstart = 373.86 / 203.69 = 1.835 (information only) INFO |
| Result | starting torque 203.7 N·m at 194.2 A, pull-out 373.9 N·m at 1,093 rpm; peak efficiency 95.25 % at 1,479 rpm |
| Reference | Hand calculation (Chapman, Electric Machinery Fundamentals, ch. 6 equivalent circuit): V_ph = V_LL/√3 = 400/√3 = 230.940 V (star; I_line = I1); n_s = 120 × 50/4 = 1500.0 rpm, ω_s = 157.080 rad/s; V/Hz ratio 50/50 = 1.000 → V = 230.94 V, X1 = 0.5, X2 = 0.6, Xm = 20 Ω; Z_th = jXm(R1 + jX1)/(R1 + j(X1 + Xm)) = 0.1903 + j0.4897 Ω, V_th = 225.30 V; s_max = R2/√(R_th² + (X_th + X2)²) = 0.27121 → 1093.2 rpm; T_max = 3V_th²/(2ω_s(R_th + √(R_th² + (X_th + X2)²))) = 373.86 N·m; DOL start (s = 1, rated V and f): I2 = 188.55 A, T = 3I2²R2/ω_s = 203.69 N·m; stator current I1 = V_ph/|R1 + jX1 + jXm∥(R2 + jX2)| = 194.225 A = line current; start at 10 Hz: V_th = 45.008 V, Z_th = 0.1899 + j0.1068 Ω, T = 199.11 N·m, I1 = 86.096 A; efficiency η = (P_ag,net(1 − s) − P_fw)/P_in with P_in = P_ag + 3I1²R1 + P_core, I1 = V/|R1 + jX1 + jXm∥(R2/s + jX2)|: continuous peak by brute-force slip search 95.252 % at s = 0.01409 (1478.86 rpm; P_in = 7228.0 W, P_out = 6884.8 W); the 101-point sweep alone would read 95.110 % at s = 0.01099 (validation case c0013-400v-vsd-soft-start-10hz) |
Example 7 — 400 V star-connected 2-pole motor
A 2-pole 50 Hz motor with star-referred parameters: the phase voltage is 400/√3 = 230.9 V.
Given: Three-phase induction motor, direct on line; 400 V line-to-line, star-connected per-phase parameters at 50 Hz, 2 poles; per-phase R1 = 0.35 Ω, X1 = 0.9 Ω, R2′ = 0.3 Ω, X2′ = 1.1 Ω, Xm = 40 Ω; core loss 250 W, friction and windage 150 W.
| Per-phase voltage | Star-connected circuit: Vph = VLL/√3 = 400 / √3 = 230.940 V; line current = phase current |
|---|---|
| Synchronous speed | ns = 120·f/p = 120 × 50 / 2 = 3,000.0 rpm; ωs = 2π·ns/60 = 314.159 rad/s |
| Thévenin equivalent | D = R1² + (X1 + Xm)² = 0.3500² + (0.9000 + 40.00)² = 1,672.932 Ω²; Vth = V·Xm/√D = 230.94 × 40.00 / 40.9015 = 225.850 V; Rth = R1Xm²/D = 0.3500 × 40.00² / 1,672.932 = 0.3347 Ω; Xth = Xm(R1² + X1(X1 + Xm))/D = 0.8831 Ω |
| DOL starting torque | At s = 1, rated voltage and frequency: ωs = 2π × (120 × 50/2)/60 = 314.159 rad/s; Vth = 225.850 V, Zth = 0.3347 + j0.8831 Ω; I2 = Vth / √((Rth + R2)² + (Xth + X2)²) = 225.850 / √((0.3347 + 0.3000)² + (0.8831 + 1.100)²) = 108.47 A; T = 3·I2²·R2/ωs = 3 × 108.47² × 0.3000 / 314.159 = 33.71 N·m |
| DOL starting current | At s = 1, rated voltage and frequency: jXm∥(R2 + jX2) = 0.2841 + j1.0726 Ω; I1 = Vph/|R1 + jX1 + jXm∥(R2 + jX2)| = 230.94 / |0.6341 + j1.9726| = 111.455 A → 111.45 A (line current, magnetising current included) |
| Pull-out torque | smax = R2/√(Rth² + (Xth + X2)²) = 0.3000 / √(0.3347² + (0.8831 + 1.100)²) = 0.3000 / 2.0111 = 0.14917 → n = 3,000.0 × (1 − 0.14917) = 2,552.5 rpm; Tmax = 3Vth²/(2ωs(Rth + √(Rth² + (Xth + X2)²))) = 3 × 225.850² / (2 × 314.159 × (0.3347 + 2.0111)) = 103.82 N·m. Engine (sweep refined by golden-section search, s = 0.14917): 103.82 N·m at 2,552.5 rpm |
| Peak efficiency | Maximum of η(s) located by the engine at s = 0.01927 (2,942.2 rpm): I2 = 225.850 / √((0.3347 + 0.3000/0.01927)² + (0.8831 + 1.100)²) = 14.095 A; Pag = 3I2²R2/s = 9,277.4 W; stator current I1 = V/|R1 + jX1 + jXm∥(R2/s + jX2)| = 230.94 / |13.2438 + j6.8536| = 15.487 A; Pscl = 3I1²R1 = 251.8 W; Pin = 9,277.4 + 251.8 + 250 = 9,779.2 W; Pout = 9,277.4 × (1 − 0.01927) − 150 = 8,948.6 W; η = 8,948.6 / 9,779.2 = 91.51 % |
| Pull-out / starting | Tmax / Tstart = 103.82 / 33.71 = 3.080 (information only) INFO |
| Result | starting torque 33.7 N·m at 111.5 A, pull-out 103.8 N·m at 2,552 rpm; peak efficiency 91.51 % at 2,942 rpm |
| Reference | Hand calculation (Chapman, Electric Machinery Fundamentals, ch. 6 equivalent circuit): V_ph = V_LL/√3 = 400/√3 = 230.940 V (star; I_line = I1); n_s = 120 × 50/2 = 3000.0 rpm, ω_s = 314.159 rad/s; Z_th = jXm(R1 + jX1)/(R1 + j(X1 + Xm)) = 0.3347 + j0.8831 Ω, V_th = 225.85 V; s_max = R2/√(R_th² + (X_th + X2)²) = 0.14917 → 2552.5 rpm; T_max = 3V_th²/(2ω_s(R_th + √(R_th² + (X_th + X2)²))) = 103.82 N·m; DOL start (s = 1, rated V and f): I2 = 108.47 A, T = 3I2²R2/ω_s = 33.71 N·m; stator current I1 = V_ph/|R1 + jX1 + jXm∥(R2 + jX2)| = 111.455 A = line current; efficiency η = (P_ag,net(1 − s) − P_fw)/P_in with P_in = P_ag + 3I1²R1 + P_core, I1 = V/|R1 + jX1 + jXm∥(R2/s + jX2)|: continuous peak by brute-force slip search 91.506 % at s = 0.01927 (2942.18 rpm; P_in = 9779.4 W, P_out = 8948.7 W); the 101-point sweep alone would read 91.478 % at s = 0.02098 (validation case c0013-400v-2pole-star) |
Example 8 — 6-pole 60 Hz motor
A 60 Hz, 6-pole motor (1200 rpm synchronous) with delta-referred parameters on 460 V: each phase sees 460 V and the line current is √3 × the phase current.
Given: Three-phase induction motor, direct on line; 460 V line-to-line, delta-connected per-phase parameters at 60 Hz, 6 poles; per-phase R1 = 0.8 Ω, X1 = 2.2 Ω, R2′ = 0.7 Ω, X2′ = 2.6 Ω, Xm = 90 Ω; core loss 400 W, friction and windage 200 W.
| Per-phase voltage | Delta-connected circuit: Vph = VLL = 460.00 V; line current = √3 × phase current |
|---|---|
| Synchronous speed | ns = 120·f/p = 120 × 60 / 6 = 1,200.0 rpm; ωs = 2π·ns/60 = 125.664 rad/s |
| Thévenin equivalent | D = R1² + (X1 + Xm)² = 0.8000² + (2.200 + 90.00)² = 8,501.480 Ω²; Vth = V·Xm/√D = 460.00 × 90.00 / 92.2035 = 449.007 V; Rth = R1Xm²/D = 0.8000 × 90.00² / 8,501.480 = 0.7622 Ω; Xth = Xm(R1² + X1(X1 + Xm))/D = 2.1541 Ω |
| DOL starting torque | At s = 1, rated voltage and frequency: ωs = 2π × (120 × 60/6)/60 = 125.664 rad/s; Vth = 449.007 V, Zth = 0.7622 + j2.1541 Ω; I2 = Vth / √((Rth + R2)² + (Xth + X2)²) = 449.007 / √((0.7622 + 0.7000)² + (2.1541 + 2.600)²) = 90.27 A; T = 3·I2²·R2/ωs = 3 × 90.27² × 0.7000 / 125.664 = 136.18 N·m |
| DOL starting current | At s = 1, rated voltage and frequency: jXm∥(R2 + jX2) = 0.6612 + j2.5320 Ω; I1 = Vph/|R1 + jX1 + jXm∥(R2 + jX2)| = 460.00 / |1.4612 + j4.7320| = 92.883 A; delta: Iline = √3 × 92.883 = 160.878 A → 160.88 A (line current, magnetising current included) |
| Pull-out torque | smax = R2/√(Rth² + (Xth + X2)²) = 0.7000 / √(0.7622² + (2.1541 + 2.600)²) = 0.7000 / 4.8148 = 0.14538 → n = 1,200.0 × (1 − 0.14538) = 1,025.5 rpm; Tmax = 3Vth²/(2ωs(Rth + √(Rth² + (Xth + X2)²))) = 3 × 449.007² / (2 × 125.664 × (0.7622 + 4.8148)) = 431.50 N·m. Engine (sweep refined by golden-section search, s = 0.14538): 431.50 N·m at 1,025.5 rpm |
| Peak efficiency | Maximum of η(s) located by the engine at s = 0.01834 (1,178.0 rpm): I2 = 449.007 / √((0.7622 + 0.7000/0.01834)² + (2.1541 + 2.600)²) = 11.447 A; Pag = 3I2²R2/s = 15,005.8 W; stator current I1 = V/|R1 + jX1 + jXm∥(R2/s + jX2)| = 460.00 / |31.6224 + j17.4335| = 12.739 A; Pscl = 3I1²R1 = 389.5 W; Pin = 15,005.8 + 389.5 + 400 = 15,795.3 W; Pout = 15,005.8 × (1 − 0.01834) − 200 = 14,530.6 W; η = 14,530.6 / 15,795.3 = 91.99 % |
| Pull-out / starting | Tmax / Tstart = 431.50 / 136.18 = 3.169 (information only) INFO |
| Result | starting torque 136.2 N·m at 160.9 A, pull-out 431.5 N·m at 1,026 rpm; peak efficiency 91.99 % at 1,178 rpm |
| Reference | Hand calculation (Chapman, Electric Machinery Fundamentals, ch. 6 equivalent circuit): V_ph = V_LL = 460 V (delta; I_line = √3·I1); n_s = 120 × 60/6 = 1200.0 rpm, ω_s = 125.664 rad/s; Z_th = jXm(R1 + jX1)/(R1 + j(X1 + Xm)) = 0.7622 + j2.1541 Ω, V_th = 449.01 V; s_max = R2/√(R_th² + (X_th + X2)²) = 0.14538 → 1025.5 rpm; T_max = 3V_th²/(2ω_s(R_th + √(R_th² + (X_th + X2)²))) = 431.50 N·m; DOL start (s = 1, rated V and f): I2 = 90.27 A, T = 3I2²R2/ω_s = 136.18 N·m; stator current I1 = V_ph/|R1 + jX1 + jXm∥(R2 + jX2)| = 92.883 A, line current √3 × I1 = 160.878 A; efficiency η = (P_ag,net(1 − s) − P_fw)/P_in with P_in = P_ag + 3I1²R1 + P_core, I1 = V/|R1 + jX1 + jXm∥(R2/s + jX2)|: continuous peak by brute-force slip search 91.994 % at s = 0.01834 (1178.00 rpm; P_in = 15795.4 W, P_out = 14530.8 W); the 101-point sweep alone would read 91.926 % at s = 0.02098 (validation case c0013-6pole-60hz) |
Example 9 — 8-pole 400 V delta-connected motor
A slow-speed (750 rpm) motor: delta parameters take the full 400 V across each phase and the line current is √3 × the phase current.
Given: Three-phase induction motor, direct on line; 400 V line-to-line, delta-connected per-phase parameters at 50 Hz, 8 poles; per-phase R1 = 0.12 Ω, X1 = 0.45 Ω, R2′ = 0.1 Ω, X2′ = 0.55 Ω, Xm = 18 Ω; core loss 900 W, friction and windage 400 W.
| Per-phase voltage | Delta-connected circuit: Vph = VLL = 400.00 V; line current = √3 × phase current |
|---|---|
| Synchronous speed | ns = 120·f/p = 120 × 50 / 8 = 750.0 rpm; ωs = 2π·ns/60 = 78.540 rad/s |
| Thévenin equivalent | D = R1² + (X1 + Xm)² = 0.1200² + (0.4500 + 18.00)² = 340.417 Ω²; Vth = V·Xm/√D = 400.00 × 18.00 / 18.4504 = 390.236 V; Rth = R1Xm²/D = 0.1200 × 18.00² / 340.417 = 0.1142 Ω; Xth = Xm(R1² + X1(X1 + Xm))/D = 0.4398 Ω |
| DOL starting torque | At s = 1, rated voltage and frequency: ωs = 2π × (120 × 50/8)/60 = 78.540 rad/s; Vth = 390.236 V, Zth = 0.1142 + j0.4398 Ω; I2 = Vth / √((Rth + R2)² + (Xth + X2)²) = 390.236 / √((0.1142 + 0.1000)² + (0.4398 + 0.5500)²) = 385.35 A; T = 3·I2²·R2/ωs = 3 × 385.35² × 0.1000 / 78.540 = 567.20 N·m |
| DOL starting current | At s = 1, rated voltage and frequency: jXm∥(R2 + jX2) = 0.0942 + j0.5342 Ω; I1 = Vph/|R1 + jX1 + jXm∥(R2 + jX2)| = 400.00 / |0.2142 + j0.9842| = 397.129 A; delta: Iline = √3 × 397.129 = 687.847 A → 687.85 A (line current, magnetising current included) |
| Pull-out torque | smax = R2/√(Rth² + (Xth + X2)²) = 0.1000 / √(0.1142² + (0.4398 + 0.5500)²) = 0.1000 / 0.9963 = 0.10037 → n = 750.0 × (1 − 0.10037) = 674.7 rpm; Tmax = 3Vth²/(2ωs(Rth + √(Rth² + (Xth + X2)²))) = 3 × 390.236² / (2 × 78.540 × (0.1142 + 0.9963)) = 2,618.90 N·m. Engine (sweep refined by golden-section search, s = 0.10037): 2,618.89 N·m at 674.7 rpm |
| Peak efficiency | Maximum of η(s) located by the engine at s = 0.01176 (741.2 rpm): I2 = 390.236 / √((0.1142 + 0.1000/0.01176)² + (0.4398 + 0.5500)²) = 45.003 A; Pag = 3I2²R2/s = 51,646.7 W; stator current I1 = V/|R1 + jX1 + jXm∥(R2/s + jX2)| = 400.00 / |6.7348 + j4.0149| = 51.015 A; Pscl = 3I1²R1 = 936.9 W; Pin = 51,646.7 + 936.9 + 900 = 53,483.7 W; Pout = 51,646.7 × (1 − 0.01176) − 400 = 50,639.2 W; η = 50,639.2 / 53,483.7 = 94.68 % |
| Pull-out / starting | Tmax / Tstart = 2,618.89 / 567.20 = 4.617 (information only) INFO |
| Result | starting torque 567.2 N·m at 687.9 A, pull-out 2,618.9 N·m at 675 rpm; peak efficiency 94.68 % at 741 rpm |
| Reference | Hand calculation (Chapman, Electric Machinery Fundamentals, ch. 6 equivalent circuit): V_ph = V_LL = 400 V (delta; I_line = √3·I1); n_s = 120 × 50/8 = 750.0 rpm, ω_s = 78.540 rad/s; Z_th = jXm(R1 + jX1)/(R1 + j(X1 + Xm)) = 0.1142 + j0.4398 Ω, V_th = 390.24 V; s_max = R2/√(R_th² + (X_th + X2)²) = 0.10037 → 674.7 rpm; T_max = 3V_th²/(2ω_s(R_th + √(R_th² + (X_th + X2)²))) = 2618.89 N·m; DOL start (s = 1, rated V and f): I2 = 385.35 A, T = 3I2²R2/ω_s = 567.20 N·m; stator current I1 = V_ph/|R1 + jX1 + jXm∥(R2 + jX2)| = 397.129 A, line current √3 × I1 = 687.847 A; efficiency η = (P_ag,net(1 − s) − P_fw)/P_in with P_in = P_ag + 3I1²R1 + P_core, I1 = V/|R1 + jX1 + jXm∥(R2/s + jX2)|: continuous peak by brute-force slip search 94.682 % at s = 0.01176 (741.18 rpm; P_in = 53483.1 W, P_out = 50638.7 W); the 101-point sweep alone would read 94.670 % at s = 0.01099 (validation case c0013-8pole-400v-delta) |
Example 10 — 12-pole low-speed motor
The highest pole count the tool accepts: 500 rpm synchronous speed and a high torque per ampere.
Given: Three-phase induction motor, direct on line; 400 V line-to-line, star-connected per-phase parameters at 50 Hz, 12 poles; per-phase R1 = 0.5 Ω, X1 = 1.2 Ω, R2′ = 0.45 Ω, X2′ = 1.4 Ω, Xm = 25 Ω; core loss 300 W, friction and windage 100 W.
| Per-phase voltage | Star-connected circuit: Vph = VLL/√3 = 400 / √3 = 230.940 V; line current = phase current |
|---|---|
| Synchronous speed | ns = 120·f/p = 120 × 50 / 12 = 500.0 rpm; ωs = 2π·ns/60 = 52.360 rad/s |
| Thévenin equivalent | D = R1² + (X1 + Xm)² = 0.5000² + (1.200 + 25.00)² = 686.690 Ω²; Vth = V·Xm/√D = 230.94 × 25.00 / 26.2048 = 220.323 V; Rth = R1Xm²/D = 0.5000 × 25.00² / 686.690 = 0.4551 Ω; Xth = Xm(R1² + X1(X1 + Xm))/D = 1.1537 Ω |
| DOL starting torque | At s = 1, rated voltage and frequency: ωs = 2π × (120 × 50/12)/60 = 52.360 rad/s; Vth = 220.323 V, Zth = 0.4551 + j1.1537 Ω; I2 = Vth / √((Rth + R2)² + (Xth + X2)²) = 220.323 / √((0.4551 + 0.4500)² + (1.1537 + 1.400)²) = 81.32 A; T = 3·I2²·R2/ωs = 3 × 81.32² × 0.4500 / 52.360 = 170.50 N·m |
| DOL starting current | At s = 1, rated voltage and frequency: jXm∥(R2 + jX2) = 0.4034 + j1.3326 Ω; I1 = Vph/|R1 + jX1 + jXm∥(R2 + jX2)| = 230.94 / |0.9034 + j2.5326| = 85.885 A → 85.89 A (line current, magnetising current included) |
| Pull-out torque | smax = R2/√(Rth² + (Xth + X2)²) = 0.4500 / √(0.4551² + (1.1537 + 1.400)²) = 0.4500 / 2.5940 = 0.17348 → n = 500.0 × (1 − 0.17348) = 413.3 rpm; Tmax = 3Vth²/(2ωs(Rth + √(Rth² + (Xth + X2)²))) = 3 × 220.323² / (2 × 52.360 × (0.4551 + 2.5940)) = 456.09 N·m. Engine (sweep refined by golden-section search, s = 0.17348): 456.09 N·m at 413.3 rpm |
| Peak efficiency | Maximum of η(s) located by the engine at s = 0.02605 (487.0 rpm): I2 = 220.323 / √((0.4551 + 0.4500/0.02605)² + (1.1537 + 1.400)²) = 12.302 A; Pag = 3I2²R2/s = 7,841.4 W; stator current I1 = V/|R1 + jX1 + jXm∥(R2/s + jX2)| = 230.94 / |11.3461 + j9.6217| = 15.524 A; Pscl = 3I1²R1 = 361.5 W; Pin = 7,841.4 + 361.5 + 300 = 8,502.9 W; Pout = 7,841.4 × (1 − 0.02605) − 100 = 7,537.1 W; η = 7,537.1 / 8,502.9 = 88.64 % |
| Pull-out / starting | Tmax / Tstart = 456.09 / 170.50 = 2.675 (information only) INFO |
| Result | starting torque 170.5 N·m at 85.9 A, pull-out 456.1 N·m at 413 rpm; peak efficiency 88.64 % at 487 rpm |
| Reference | Hand calculation (Chapman, Electric Machinery Fundamentals, ch. 6 equivalent circuit): V_ph = V_LL/√3 = 400/√3 = 230.940 V (star; I_line = I1); n_s = 120 × 50/12 = 500.0 rpm, ω_s = 52.360 rad/s; Z_th = jXm(R1 + jX1)/(R1 + j(X1 + Xm)) = 0.4551 + j1.1537 Ω, V_th = 220.32 V; s_max = R2/√(R_th² + (X_th + X2)²) = 0.17348 → 413.3 rpm; T_max = 3V_th²/(2ω_s(R_th + √(R_th² + (X_th + X2)²))) = 456.09 N·m; DOL start (s = 1, rated V and f): I2 = 81.32 A, T = 3I2²R2/ω_s = 170.50 N·m; stator current I1 = V_ph/|R1 + jX1 + jXm∥(R2 + jX2)| = 85.885 A = line current; efficiency η = (P_ag,net(1 − s) − P_fw)/P_in with P_in = P_ag + 3I1²R1 + P_core, I1 = V/|R1 + jX1 + jXm∥(R2/s + jX2)|: continuous peak by brute-force slip search 88.642 % at s = 0.02605 (486.97 rpm; P_in = 8502.8 W, P_out = 7537.1 W); the 101-point sweep alone would read 88.488 % at s = 0.03097 (validation case c0013-12pole-low-speed) |
Example 11 — VSD ramp from 5 Hz to 45 Hz
A soft start whose target is below rated frequency: the running curves are at 45 Hz with 90 % voltage.
Given: Three-phase induction motor, VSD soft start from 5 Hz to 45 Hz (constant V/Hz to rated frequency, rated voltage above); 400 V line-to-line, star-connected per-phase parameters at 50 Hz, 4 poles; per-phase R1 = 0.35 Ω, X1 = 0.9 Ω, R2′ = 0.3 Ω, X2′ = 1.1 Ω, Xm = 40 Ω; core loss 250 W, friction and windage 150 W.
| Per-phase voltage | Star-connected circuit: Vph = VLL/√3 = 400 / √3 = 230.940 V; line current = phase current |
|---|---|
| Synchronous speed | ns = 120·f/p = 120 × 45 / 4 = 1,350.0 rpm; ωs = 2π·ns/60 = 141.372 rad/s |
| V/Hz scaling | k = fop/frated = 45 / 50 = 0.9000; V = 230.940 × 0.9000 = 207.85 V; X1 = 0.8100 Ω, X2 = 0.9900 Ω, Xm = 36.00 Ω (R1, R2 unchanged) |
| Thévenin equivalent | D = R1² + (X1 + Xm)² = 0.3500² + (0.8100 + 36.00)² = 1,355.099 Ω²; Vth = V·Xm/√D = 207.85 × 36.00 / 36.8117 = 203.263 V; Rth = R1Xm²/D = 0.3500 × 36.00² / 1,355.099 = 0.3347 Ω; Xth = Xm(R1² + X1(X1 + Xm))/D = 0.7954 Ω |
| DOL starting torque | At s = 1, rated voltage and frequency: ωs = 2π × (120 × 50/4)/60 = 157.080 rad/s; Vth = 225.850 V, Zth = 0.3347 + j0.8831 Ω; I2 = Vth / √((Rth + R2)² + (Xth + X2)²) = 225.850 / √((0.3347 + 0.3000)² + (0.8831 + 1.100)²) = 108.47 A; T = 3·I2²·R2/ωs = 3 × 108.47² × 0.3000 / 157.080 = 67.41 N·m |
| DOL starting current | At s = 1, rated voltage and frequency: jXm∥(R2 + jX2) = 0.2841 + j1.0726 Ω; I1 = Vph/|R1 + jX1 + jXm∥(R2 + jX2)| = 230.94 / |0.6341 + j1.9726| = 111.455 A → 111.45 A (line current, magnetising current included) |
| VSD starting torque | At s = 1 and 5 Hz: k = 0.1000, V = 23.09 V; ωs = 2π × (120 × 5/4)/60 = 15.708 rad/s; Vth = 22.504 V, Zth = 0.3323 + j0.1165 Ω; I2 = Vth / √((Rth + R2)² + (Xth + X2)²) = 22.504 / √((0.3323 + 0.3000)² + (0.1165 + 0.1100)²) = 33.50 A; T = 3·I2²·R2/ωs = 3 × 33.50² × 0.3000 / 15.708 = 64.32 N·m |
| VSD starting current | At s = 1 and 5 Hz: jXm∥(R2 + jX2) = 0.2827 + j0.1277 Ω; I1 = Vph/|R1 + jX1 + jXm∥(R2 + jX2)| = 23.09 / |0.6327 + j0.2177| = 34.517 A → 34.52 A (line current, magnetising current included) |
| Pull-out torque | smax = R2/√(Rth² + (Xth + X2)²) = 0.3000 / √(0.3347² + (0.7954 + 0.9900)²) = 0.3000 / 1.8165 = 0.16516 → n = 1,350.0 × (1 − 0.16516) = 1,127.0 rpm; Tmax = 3Vth²/(2ωs(Rth + √(Rth² + (Xth + X2)²))) = 3 × 203.263² / (2 × 141.372 × (0.3347 + 1.8165)) = 203.78 N·m. Engine (sweep refined by golden-section search, s = 0.16516): 203.78 N·m at 1,127.0 rpm |
| Peak efficiency | Maximum of η(s) located by the engine at s = 0.02140 (1,321.1 rpm): I2 = 203.263 / √((0.3347 + 0.3000/0.02140)² + (0.7954 + 0.9900)²) = 14.056 A; Pag = 3I2²R2/s = 8,306.9 W; stator current I1 = V/|R1 + jX1 + jXm∥(R2/s + jX2)| = 207.85 / |11.9591 + j6.1724| = 15.444 A; Pscl = 3I1²R1 = 250.5 W; Pin = 8,306.9 + 250.5 + 250 = 8,807.4 W; Pout = 8,306.9 × (1 − 0.02140) − 150 = 7,979.1 W; η = 7,979.1 / 8,807.4 = 90.60 % |
| Pull-out / starting | Tmax / Tstart = 203.78 / 67.41 = 3.023 (information only) INFO |
| Result | starting torque 67.4 N·m at 111.5 A, pull-out 203.8 N·m at 1,127 rpm; peak efficiency 90.60 % at 1,321 rpm |
| Reference | Hand calculation (Chapman, Electric Machinery Fundamentals, ch. 6 equivalent circuit): V_ph = V_LL/√3 = 400/√3 = 230.940 V (star; I_line = I1); n_s = 120 × 45/4 = 1350.0 rpm, ω_s = 141.372 rad/s; V/Hz ratio 45/50 = 0.900 → V = 207.85 V, X1 = 0.81, X2 = 0.99, Xm = 36 Ω; Z_th = jXm(R1 + jX1)/(R1 + j(X1 + Xm)) = 0.3347 + j0.7954 Ω, V_th = 203.26 V; s_max = R2/√(R_th² + (X_th + X2)²) = 0.16516 → 1127.0 rpm; T_max = 3V_th²/(2ω_s(R_th + √(R_th² + (X_th + X2)²))) = 203.78 N·m; DOL start (s = 1, rated V and f): I2 = 108.47 A, T = 3I2²R2/ω_s = 67.41 N·m; stator current I1 = V_ph/|R1 + jX1 + jXm∥(R2 + jX2)| = 111.455 A = line current; start at 5 Hz: V_th = 22.504 V, Z_th = 0.3323 + j0.1165 Ω, T = 64.32 N·m, I1 = 34.517 A; efficiency η = (P_ag,net(1 − s) − P_fw)/P_in with P_in = P_ag + 3I1²R1 + P_core, I1 = V/|R1 + jX1 + jXm∥(R2/s + jX2)|: continuous peak by brute-force slip search 90.596 % at s = 0.02140 (1321.10 rpm; P_in = 8807.4 W, P_out = 7979.1 W); the 101-point sweep alone would read 90.594 % at s = 0.02098 (validation case c0013-vsd-5hz-to-45hz) |
Example 12 — 60 Hz motor on a VFD at 40 Hz
Two-thirds frequency on a 60 Hz motor: 1200 rpm synchronous speed and V/Hz-scaled reactances.
Given: Three-phase induction motor, VFD running at 40 Hz (constant V/Hz to rated frequency, rated voltage above); 460 V line-to-line, star-connected per-phase parameters at 60 Hz, 4 poles; per-phase R1 = 0.641 Ω, X1 = 1.106 Ω, R2′ = 0.332 Ω, X2′ = 0.464 Ω, Xm = 26.3 Ω; core loss 0 W, friction and windage 1,100 W.
| Per-phase voltage | Star-connected circuit: Vph = VLL/√3 = 460 / √3 = 265.581 V; line current = phase current |
|---|---|
| Synchronous speed | ns = 120·f/p = 120 × 40 / 4 = 1,200.0 rpm; ωs = 2π·ns/60 = 125.664 rad/s |
| V/Hz scaling | k = fop/frated = 40 / 60 = 0.6667; V = 265.581 × 0.6667 = 177.05 V; X1 = 0.7373 Ω, X2 = 0.3093 Ω, Xm = 17.53 Ω (R1, R2 unchanged) |
| Thévenin equivalent | D = R1² + (X1 + Xm)² = 0.6410² + (0.7373 + 17.53)² = 334.228 Ω²; Vth = V·Xm/√D = 177.05 × 17.53 / 18.2819 = 169.804 V; Rth = R1Xm²/D = 0.6410 × 17.53² / 334.228 = 0.5896 Ω; Xth = Xm(R1² + X1(X1 + Xm))/D = 0.7283 Ω |
| DOL starting torque | At s = 1, rated voltage and frequency: ωs = 2π × (120 × 60/4)/60 = 188.496 rad/s; Vth = 254.794 V, Zth = 0.5900 + j1.0752 Ω; I2 = Vth / √((Rth + R2)² + (Xth + X2)²) = 254.794 / √((0.5900 + 0.3320)² + (1.0752 + 0.4640)²) = 142.01 A; T = 3·I2²·R2/ωs = 3 × 142.01² × 0.3320 / 188.496 = 106.56 N·m |
| DOL starting current | At s = 1, rated voltage and frequency: jXm∥(R2 + jX2) = 0.3205 + j0.4599 Ω; I1 = Vph/|R1 + jX1 + jXm∥(R2 + jX2)| = 265.58 / |0.9615 + j1.5659| = 144.528 A → 144.53 A (line current, magnetising current included) |
| Pull-out torque | smax = R2/√(Rth² + (Xth + X2)²) = 0.3320 / √(0.5896² + (0.7283 + 0.3093)²) = 0.3320 / 1.1934 = 0.27820 → n = 1,200.0 × (1 − 0.27820) = 866.2 rpm; Tmax = 3Vth²/(2ωs(Rth + √(Rth² + (Xth + X2)²))) = 3 × 169.804² / (2 × 125.664 × (0.5896 + 1.1934)) = 193.03 N·m. Engine (sweep refined by golden-section search, s = 0.27820): 193.03 N·m at 866.2 rpm |
| Peak efficiency | Maximum of η(s) located by the engine at s = 0.04290 (1,148.5 rpm): I2 = 169.804 / √((0.5896 + 0.3320/0.04290)² + (0.7283 + 0.3093)²) = 20.232 A; Pag = 3I2²R2/s = 9,503.3 W; stator current I1 = V/|R1 + jX1 + jXm∥(R2/s + jX2)| = 177.05 / |6.9307 + j3.7693| = 22.442 A; Pscl = 3I1²R1 = 968.5 W; Pin = 9,503.3 + 968.5 + 0 = 10,471.8 W; Pout = 9,503.3 × (1 − 0.04290) − 1,100 = 7,995.6 W; η = 7,995.6 / 10,471.8 = 76.35 % |
| Pull-out / starting | Tmax / Tstart = 193.03 / 106.56 = 1.811 (information only) INFO |
| Result | starting torque 106.6 N·m at 144.5 A, pull-out 193.0 N·m at 866 rpm; peak efficiency 76.35 % at 1,148 rpm |
| Reference | Hand calculation (Chapman, Electric Machinery Fundamentals, ch. 6 equivalent circuit): V_ph = V_LL/√3 = 460/√3 = 265.581 V (star; I_line = I1); n_s = 120 × 40/4 = 1200.0 rpm, ω_s = 125.664 rad/s; V/Hz ratio 40/60 = 0.667 → V = 177.05 V, X1 = 0.7373, X2 = 0.3093, Xm = 17.53 Ω; Z_th = jXm(R1 + jX1)/(R1 + j(X1 + Xm)) = 0.5896 + j0.7283 Ω, V_th = 169.80 V; s_max = R2/√(R_th² + (X_th + X2)²) = 0.27820 → 866.2 rpm; T_max = 3V_th²/(2ω_s(R_th + √(R_th² + (X_th + X2)²))) = 193.03 N·m; DOL start (s = 1, rated V and f): I2 = 142.01 A, T = 3I2²R2/ω_s = 106.56 N·m; stator current I1 = V_ph/|R1 + jX1 + jXm∥(R2 + jX2)| = 144.528 A = line current; efficiency η = (P_ag,net(1 − s) − P_fw)/P_in with P_in = P_ag + 3I1²R1 + P_core, I1 = V/|R1 + jX1 + jXm∥(R2/s + jX2)|: continuous peak by brute-force slip search 76.354 % at s = 0.04290 (1148.52 rpm; P_in = 10471.9 W, P_out = 7995.7 W); the 101-point sweep alone would read 76.332 % at s = 0.04096 (validation case c0013-vfd-40hz-60hz-motor) |
Example 13 — Same 50 Hz motor on a VFD at 75 Hz
Above base frequency the drive holds rated voltage (field weakening): reactances rise by 1.5 while V stays at 230.9 V per phase, so flux and pull-out torque fall.
Given: Three-phase induction motor, VFD running at 75 Hz (constant V/Hz to rated frequency, rated voltage above); 400 V line-to-line, star-connected per-phase parameters at 50 Hz, 4 poles; per-phase R1 = 0.2 Ω, X1 = 0.5 Ω, R2′ = 0.3 Ω, X2′ = 0.6 Ω, Xm = 20 Ω; core loss 75 W, friction and windage 25 W.
| Per-phase voltage | Star-connected circuit: Vph = VLL/√3 = 400 / √3 = 230.940 V; line current = phase current |
|---|---|
| Synchronous speed | ns = 120·f/p = 120 × 75 / 4 = 2,250.0 rpm; ωs = 2π·ns/60 = 235.619 rad/s |
| Field weakening | k = fop/frated = 75 / 50 = 1.5000 > 1: the drive holds rated voltage, V = 230.94 V (constant V/Hz would need 346.41 V); X1 = 0.7500 Ω, X2 = 0.9000 Ω, Xm = 30.00 Ω (R1, R2 unchanged) |
| Thévenin equivalent | D = R1² + (X1 + Xm)² = 0.2000² + (0.7500 + 30.00)² = 945.602 Ω²; Vth = V·Xm/√D = 230.94 × 30.00 / 30.7507 = 225.303 V; Rth = R1Xm²/D = 0.2000 × 30.00² / 945.602 = 0.1904 Ω; Xth = Xm(R1² + X1(X1 + Xm))/D = 0.7329 Ω |
| DOL starting torque | At s = 1, rated voltage and frequency: ωs = 2π × (120 × 50/4)/60 = 157.080 rad/s; Vth = 225.297 V, Zth = 0.1903 + j0.4897 Ω; I2 = Vth / √((Rth + R2)² + (Xth + X2)²) = 225.297 / √((0.1903 + 0.3000)² + (0.4897 + 0.6000)²) = 188.55 A; T = 3·I2²·R2/ωs = 3 × 188.55² × 0.3000 / 157.080 = 203.69 N·m |
| DOL starting current | At s = 1, rated voltage and frequency: jXm∥(R2 + jX2) = 0.2827 + j0.5866 Ω; I1 = Vph/|R1 + jX1 + jXm∥(R2 + jX2)| = 230.94 / |0.4827 + j1.0866| = 194.225 A → 194.22 A (line current, magnetising current included) |
| Pull-out torque | smax = R2/√(Rth² + (Xth + X2)²) = 0.3000 / √(0.1904² + (0.7329 + 0.9000)²) = 0.3000 / 1.6440 = 0.18248 → n = 2,250.0 × (1 − 0.18248) = 1,839.4 rpm; Tmax = 3Vth²/(2ωs(Rth + √(Rth² + (Xth + X2)²))) = 3 × 225.303² / (2 × 235.619 × (0.1904 + 1.6440)) = 176.17 N·m. Engine (sweep refined by golden-section search, s = 0.18248): 176.17 N·m at 1,839.4 rpm |
| Peak efficiency | Maximum of η(s) located by the engine at s = 0.01230 (2,222.3 rpm): I2 = 225.303 / √((0.1904 + 0.3000/0.01230)² + (0.7329 + 0.9000)²) = 9.146 A; Pag = 3I2²R2/s = 6,120.8 W; stator current I1 = V/|R1 + jX1 + jXm∥(R2/s + jX2)| = 230.94 / |14.3646 + j12.8034| = 12.002 A; Pscl = 3I1²R1 = 86.4 W; Pin = 6,120.8 + 86.4 + 75 = 6,282.2 W; Pout = 6,120.8 × (1 − 0.01230) − 25 = 6,020.5 W; η = 6,020.5 / 6,282.2 = 95.83 % |
| Pull-out / starting | Tmax / Tstart = 176.17 / 203.69 = 0.865 (information only) INFO |
| Result | starting torque 203.7 N·m at 194.2 A, pull-out 176.2 N·m at 1,839 rpm; peak efficiency 95.83 % at 2,222 rpm |
| Reference | Hand calculation (Chapman, Electric Machinery Fundamentals, ch. 6 equivalent circuit): V_ph = V_LL/√3 = 400/√3 = 230.940 V (star; I_line = I1); n_s = 120 × 75/4 = 2250.0 rpm, ω_s = 235.619 rad/s; f/f_rated = 75/50 = 1.500 > 1 → field weakening, V held at 230.94 V (constant V/Hz would give 346.41 V); X1 = 0.75, X2 = 0.9, Xm = 30 Ω; Z_th = jXm(R1 + jX1)/(R1 + j(X1 + Xm)) = 0.1904 + j0.7329 Ω, V_th = 225.30 V; s_max = R2/√(R_th² + (X_th + X2)²) = 0.18248 → 1839.4 rpm; T_max = 3V_th²/(2ω_s(R_th + √(R_th² + (X_th + X2)²))) = 176.17 N·m; DOL start (s = 1, rated V and f): I2 = 188.55 A, T = 3I2²R2/ω_s = 203.69 N·m; stator current I1 = V_ph/|R1 + jX1 + jXm∥(R2 + jX2)| = 194.225 A = line current; efficiency η = (P_ag,net(1 − s) − P_fw)/P_in with P_in = P_ag + 3I1²R1 + P_core, I1 = V/|R1 + jX1 + jXm∥(R2/s + jX2)|: continuous peak by brute-force slip search 95.834 % at s = 0.01230 (2222.32 rpm; P_in = 6282.1 W, P_out = 6020.4 W); the 101-point sweep alone would read 95.808 % at s = 0.01099 (validation case c0013-vfd-75hz-field-weakening) |
Example 14 — 60 Hz motor on a VFD at 90 Hz
The Chapman motor at 1.5 × base frequency: constant-power region at 460/√3 = 265.6 V per phase.
Given: Three-phase induction motor, VFD running at 90 Hz (constant V/Hz to rated frequency, rated voltage above); 460 V line-to-line, star-connected per-phase parameters at 60 Hz, 4 poles; per-phase R1 = 0.641 Ω, X1 = 1.106 Ω, R2′ = 0.332 Ω, X2′ = 0.464 Ω, Xm = 26.3 Ω; core loss 0 W, friction and windage 1,100 W.
| Per-phase voltage | Star-connected circuit: Vph = VLL/√3 = 460 / √3 = 265.581 V; line current = phase current |
|---|---|
| Synchronous speed | ns = 120·f/p = 120 × 90 / 4 = 2,700.0 rpm; ωs = 2π·ns/60 = 282.743 rad/s |
| Field weakening | k = fop/frated = 90 / 60 = 1.5000 > 1: the drive holds rated voltage, V = 265.58 V (constant V/Hz would need 398.37 V); X1 = 1.659 Ω, X2 = 0.6960 Ω, Xm = 39.45 Ω (R1, R2 unchanged) |
| Thévenin equivalent | D = R1² + (X1 + Xm)² = 0.6410² + (1.659 + 39.45)² = 1,690.361 Ω²; Vth = V·Xm/√D = 265.58 × 39.45 / 41.1140 = 254.832 V; Rth = R1Xm²/D = 0.6410 × 39.45² / 1,690.361 = 0.5902 Ω; Xth = Xm(R1² + X1(X1 + Xm))/D = 1.6013 Ω |
| DOL starting torque | At s = 1, rated voltage and frequency: ωs = 2π × (120 × 60/4)/60 = 188.496 rad/s; Vth = 254.794 V, Zth = 0.5900 + j1.0752 Ω; I2 = Vth / √((Rth + R2)² + (Xth + X2)²) = 254.794 / √((0.5900 + 0.3320)² + (1.0752 + 0.4640)²) = 142.01 A; T = 3·I2²·R2/ωs = 3 × 142.01² × 0.3320 / 188.496 = 106.56 N·m |
| DOL starting current | At s = 1, rated voltage and frequency: jXm∥(R2 + jX2) = 0.3205 + j0.4599 Ω; I1 = Vph/|R1 + jX1 + jXm∥(R2 + jX2)| = 265.58 / |0.9615 + j1.5659| = 144.528 A → 144.53 A (line current, magnetising current included) |
| Pull-out torque | smax = R2/√(Rth² + (Xth + X2)²) = 0.3320 / √(0.5902² + (1.6013 + 0.6960)²) = 0.3320 / 2.3718 = 0.13998 → n = 2,700.0 × (1 − 0.13998) = 2,322.1 rpm; Tmax = 3Vth²/(2ωs(Rth + √(Rth² + (Xth + X2)²))) = 3 × 254.832² / (2 × 282.743 × (0.5902 + 2.3718)) = 116.31 N·m. Engine (sweep refined by golden-section search, s = 0.13997): 116.31 N·m at 2,322.1 rpm |
| Peak efficiency | Maximum of η(s) located by the engine at s = 0.02673 (2,627.8 rpm): I2 = 254.832 / √((0.5902 + 0.3320/0.02673)² + (1.6013 + 0.6960)²) = 19.291 A; Pag = 3I2²R2/s = 13,864.5 W; stator current I1 = V/|R1 + jX1 + jXm∥(R2/s + jX2)| = 265.58 / |11.5852 + j5.7282| = 20.549 A; Pscl = 3I1²R1 = 812.0 W; Pin = 13,864.5 + 812.0 + 0 = 14,676.6 W; Pout = 13,864.5 × (1 − 0.02673) − 1,100 = 12,393.9 W; η = 12,393.9 / 14,676.6 = 84.45 % |
| Pull-out / starting | Tmax / Tstart = 116.31 / 106.56 = 1.091 (information only) INFO |
| Result | starting torque 106.6 N·m at 144.5 A, pull-out 116.3 N·m at 2,322 rpm; peak efficiency 84.45 % at 2,628 rpm |
| Reference | Hand calculation (Chapman, Electric Machinery Fundamentals, ch. 6 equivalent circuit): V_ph = V_LL/√3 = 460/√3 = 265.581 V (star; I_line = I1); n_s = 120 × 90/4 = 2700.0 rpm, ω_s = 282.743 rad/s; f/f_rated = 90/60 = 1.500 > 1 → field weakening, V held at 265.58 V (constant V/Hz would give 398.37 V); X1 = 1.659, X2 = 0.696, Xm = 39.45 Ω; Z_th = jXm(R1 + jX1)/(R1 + j(X1 + Xm)) = 0.5902 + j1.6013 Ω, V_th = 254.83 V; s_max = R2/√(R_th² + (X_th + X2)²) = 0.13998 → 2322.1 rpm; T_max = 3V_th²/(2ω_s(R_th + √(R_th² + (X_th + X2)²))) = 116.31 N·m; DOL start (s = 1, rated V and f): I2 = 142.01 A, T = 3I2²R2/ω_s = 106.56 N·m; stator current I1 = V_ph/|R1 + jX1 + jXm∥(R2 + jX2)| = 144.528 A = line current; efficiency η = (P_ag,net(1 − s) − P_fw)/P_in with P_in = P_ag + 3I1²R1 + P_core, I1 = V/|R1 + jX1 + jXm∥(R2/s + jX2)|: continuous peak by brute-force slip search 84.447 % at s = 0.02674 (2627.81 rpm; P_in = 14676.8 W, P_out = 12394.0 W); the 101-point sweep alone would read 84.295 % at s = 0.03097 (validation case c0013-vfd-90hz-60hz-motor-field-weakening) |
Example 15 — Chapman 110 V split-phase motor (single-phase)
Textbook single-phase motor on its main winding: one stator current through the forward and backward half-circuits, zero starting torque, and Chapman's 5 % slip operating point.
Given: Single-phase induction motor on its main winding (auxiliary winding open), direct on line; 110 V at 60 Hz, 6 poles; R1 = 1.52 Ω, X1 = 2.1 Ω, R2′ = 3.13 Ω, X2′ = 1.56 Ω, Xm = 58.2 Ω; core loss 35 W, friction and windage 16 W.
| Synchronous speed | ns = 120·f/p = 120 × 60 / 6 = 1,200.0 rpm; ωs = 2π·ns/60 = 125.664 rad/s |
|---|---|
| Double revolving field | The pulsating main-winding field splits into forward and backward fields; each sees half the rotor and magnetising branch, and ONE stator current flows through R1 + jX1 + 0.5ZF + 0.5ZB (Chapman, Electric Machinery Fundamentals, §9-3). No Thévenin source exists for this circuit. |
| DOL starting torque | At s = 1, rated voltage and frequency, R2/s = R2/(2 − s) so ZF = ZB: ZF = (R2/s + jX2)∥jXm = 2.961 + j1.674 Ω, ZB = (R2/(2 − s) + jX2)∥jXm = 2.9606 + j1.6743 Ω; Zin = R1 + jX1 + 0.5ZF + 0.5ZB = 4.481 + j3.774 Ω; I1 = 110.00 / 5.858 = 18.776 A; PAG,F = I1²·0.5RF = 521.88 W, PAG,B = I1²·0.5RB = 521.88 W; τ = (PAG,F − PAG,B)/ωs = (521.88 − 521.88) / 125.664 = 0.000 N·m → 0.00 N·m (no starting torque without the auxiliary winding); locked-rotor stator current 18.78 A |
| Running point | Sweep point 95, s = 0.05095 (1,138.9 rpm): ZF = (R2/s + jX2)∥jXm = 28.330 + j30.642 Ω, ZB = (R2/(2 − s) + jX2)∥jXm = 1.5221 + j1.5602 Ω; Zin = R1 + jX1 + 0.5ZF + 0.5ZB = 16.446 + j18.201 Ω; I1 = 110.00 / 24.530 = 4.484 A; PAG,F = I1²·0.5RF = 284.83 W, PAG,B = I1²·0.5RB = 15.30 W; τ = (PAG,F − PAG,B)/ωs = (284.83 − 15.30) / 125.664 = 2.145 N·m. Engine curve: 4.48 A, 2.14 N·m |
| Pull-out torque | No closed form: the engine's sweep maximum is refined by golden-section search to s = 0.27015 (875.8 rpm). ZF = (R2/s + jX2)∥jXm = 10.591 + j3.573 Ω, ZB = (R2/(2 − s) + jX2)∥jXm = 1.7146 + j1.5712 Ω; Zin = R1 + jX1 + 0.5ZF + 0.5ZB = 7.673 + j4.672 Ω; I1 = 110.00 / 8.983 = 12.245 A; PAG,F = I1²·0.5RF = 794.01 W, PAG,B = I1²·0.5RB = 128.54 W; τ = (PAG,F − PAG,B)/ωs = (794.01 − 128.54) / 125.664 = 5.296 N·m → 5.30 N·m |
| Peak efficiency | Maximum of η(s) located by the engine at s = 0.06364 (1,123.6 rpm): I1 = 4.971 A, PAG,F = 343.6 W, PAG,B = 18.9 W, Pscl = I1²R1 = 37.6 W; Pin = 343.6 + 18.9 + 37.6 + 35 = 435.1 W; Pout = (343.6 − 18.9) × (1 − 0.06364) − 16 = 288.0 W; η = 288.0 / 435.1 = 66.20 % |
| Result | starting torque 0.0 N·m at 18.8 A, pull-out 5.3 N·m at 876 rpm; peak efficiency 66.20 % at 1,124 rpm |
| Reference | Chapman, Electric Machinery Fundamentals (4th ed.), Example 9-1: 1/3 hp, 110 V, 60 Hz, 6-pole split-phase motor, R1 = 1.52 Ω, X1 = 2.10 Ω, XM = 58.2 Ω, R2 = 3.13 Ω, X2 = 1.56 Ω, core loss 35 W, friction, windage and stray 16 W, starting winding open. Published answers at s = 0.05: n = 1140 rpm, I1 = 4.45∠−48.3° A, PF = 0.665, P_in = 325 W, P_AG = 265 W, P_conv = 252 W, τ_ind = 2.11 N·m, P_out = 201 W, η = 61.8 % (Chapman subtracts the core loss from P_conv; this tool adds it to P_in, so its efficiency differs). Hand calculation (Chapman, Electric Machinery Fundamentals, §9-3 double revolving field circuit): n_s = 120 × 60/6 = 1200.0 rpm, ω_s = 125.664 rad/s; Z_F = (R2/s + jX2)∥jXm, Z_B = (R2/(2 − s) + jX2)∥jXm, I1 = V/|R1 + jX1 + 0.5Z_F + 0.5Z_B|, τ = I1²·0.5(R_F − R_B)/ω_s. DOL start (s = 1, rated V and f): Z_F = Z_B → τ = 0, I1 = 18.776 A. Sweep point s = 0.05095: Z_F = 28.330 + j30.642 Ω, Z_B = 1.5221 + j1.5602 Ω, Z_in = 16.446 + j18.201 Ω, I1 = 4.4842 A, P_AG,F = 284.83 W, P_AG,B = 15.30 W, τ = 2.1448 N·m. Pull-out torque by brute-force search of τ(s): 5.296 N·m at s = 0.27015 (875.8 rpm). At Chapman's s = 0.05: I1 = 4.450 A, PF = 0.665, P_AG = 265.2 W, P_conv = 251.9 W, τ = 2.110 N·m — matching the published answers; efficiency η = (P_ag,net(1 − s) − P_fw)/P_in with P_in = P_AG,F + P_AG,B + I1²R1 + P_core: continuous peak by brute-force slip search 66.196 % at s = 0.06364 (1123.63 rpm; P_in = 435.1 W, P_out = 288.0 W); the 101-point sweep alone would read 66.172 % at s = 0.06094 (validation case c0013-1ph-chapman-split-phase) |
Example 16 — 230 V, 50 Hz, 4-pole single-phase motor
A 4-pole single-phase motor on 230 V: the backward field's rotor loss pulls the peak efficiency well below a comparable three-phase motor.
Given: Single-phase induction motor on its main winding (auxiliary winding open), direct on line; 230 V at 50 Hz, 4 poles; R1 = 2.4 Ω, X1 = 3.1 Ω, R2′ = 3.6 Ω, X2′ = 2.5 Ω, Xm = 95 Ω; core loss 45 W, friction and windage 20 W.
| Synchronous speed | ns = 120·f/p = 120 × 50 / 4 = 1,500.0 rpm; ωs = 2π·ns/60 = 157.080 rad/s |
|---|---|
| Double revolving field | The pulsating main-winding field splits into forward and backward fields; each sees half the rotor and magnetising branch, and ONE stator current flows through R1 + jX1 + 0.5ZF + 0.5ZB (Chapman, Electric Machinery Fundamentals, §9-3). No Thévenin source exists for this circuit. |
| DOL starting torque | At s = 1, rated voltage and frequency, R2/s = R2/(2 − s) so ZF = ZB: ZF = (R2/s + jX2)∥jXm = 3.413 + j2.562 Ω, ZB = (R2/(2 − s) + jX2)∥jXm = 3.4131 + j2.5619 Ω; Zin = R1 + jX1 + 0.5ZF + 0.5ZB = 5.813 + j5.662 Ω; I1 = 230.00 / 8.115 = 28.343 A; PAG,F = I1²·0.5RF = 1,370.95 W, PAG,B = I1²·0.5RB = 1,370.95 W; τ = (PAG,F − PAG,B)/ωs = (1,370.95 − 1,370.95) / 157.080 = 0.000 N·m → 0.00 N·m (no starting torque without the auxiliary winding); locked-rotor stator current 28.34 A |
| Running point | Sweep point 95, s = 0.05095 (1,423.6 rpm): ZF = (R2/s + jX2)∥jXm = 43.982 + j34.309 Ω, ZB = (R2/(2 − s) + jX2)∥jXm = 1.7529 + j2.4691 Ω; Zin = R1 + jX1 + 0.5ZF + 0.5ZB = 25.267 + j21.489 Ω; I1 = 230.00 / 33.170 = 6.934 A; PAG,F = I1²·0.5RF = 1,057.34 W, PAG,B = I1²·0.5RB = 42.14 W; τ = (PAG,F − PAG,B)/ωs = (1,057.34 − 42.14) / 157.080 = 6.463 N·m. Engine curve: 6.93 A, 6.46 N·m |
| Pull-out torque | No closed form: the engine's sweep maximum is refined by golden-section search to s = 0.22656 (1,160.2 rpm). ZF = (R2/s + jX2)∥jXm = 14.695 + j4.831 Ω, ZB = (R2/(2 − s) + jX2)∥jXm = 1.9264 + j2.4760 Ω; Zin = R1 + jX1 + 0.5ZF + 0.5ZB = 10.711 + j6.753 Ω; I1 = 230.00 / 12.662 = 18.165 A; PAG,F = I1²·0.5RF = 2,424.32 W, PAG,B = I1²·0.5RB = 317.81 W; τ = (PAG,F − PAG,B)/ωs = (2,424.32 − 317.81) / 157.080 = 13.410 N·m → 13.41 N·m |
| Peak efficiency | Maximum of η(s) located by the engine at s = 0.04043 (1,439.3 rpm): I1 = 6.147 A, PAG,F = 870.8 W, PAG,B = 32.9 W, Pscl = I1²R1 = 90.7 W; Pin = 870.8 + 32.9 + 90.7 + 45 = 1,039.4 W; Pout = (870.8 − 32.9) × (1 − 0.04043) − 20 = 784.0 W; η = 784.0 / 1,039.4 = 75.42 % |
| Result | starting torque 0.0 N·m at 28.3 A, pull-out 13.4 N·m at 1,160 rpm; peak efficiency 75.42 % at 1,439 rpm |
| Reference | Hand calculation (Chapman, Electric Machinery Fundamentals, §9-3 double revolving field circuit): n_s = 120 × 50/4 = 1500.0 rpm, ω_s = 157.080 rad/s; Z_F = (R2/s + jX2)∥jXm, Z_B = (R2/(2 − s) + jX2)∥jXm, I1 = V/|R1 + jX1 + 0.5Z_F + 0.5Z_B|, τ = I1²·0.5(R_F − R_B)/ω_s. DOL start (s = 1, rated V and f): Z_F = Z_B → τ = 0, I1 = 28.343 A. Sweep point s = 0.05095: Z_F = 43.982 + j34.309 Ω, Z_B = 1.7529 + j2.4691 Ω, Z_in = 25.267 + j21.489 Ω, I1 = 6.9340 A, P_AG,F = 1057.34 W, P_AG,B = 42.14 W, τ = 6.4630 N·m. Pull-out torque by brute-force search of τ(s): 13.410 N·m at s = 0.22656 (1160.2 rpm). At Chapman's s = 0.05: I1 = 6.861 A, PF = 0.757, P_AG = 999.9 W, P_conv = 949.9 W, τ = 6.366 N·m — matching the published answers; efficiency η = (P_ag,net(1 − s) − P_fw)/P_in with P_in = P_AG,F + P_AG,B + I1²R1 + P_core: continuous peak by brute-force slip search 75.425 % at s = 0.04043 (1439.35 rpm; P_in = 1039.4 W, P_out = 784.0 W); the 101-point sweep alone would read 75.423 % at s = 0.04096 (validation case c0013-1ph-230v-50hz-4pole) |
Example 17 — Chapman 25 hp motor — stator current curve
The reported current is the stator (line) current I1 including the magnetising current: 144.5 A locked-rotor, 18.3 A at s = 0.021 (next to Chapman's 18.88 A at s = 0.022) and 9.7 A, the no-load current, near synchronous speed, where the rotor current I2 would read 0.8 A.
Given: Three-phase induction motor, direct on line; 460 V line-to-line, star-connected per-phase parameters at 60 Hz, 4 poles; per-phase R1 = 0.641 Ω, X1 = 1.106 Ω, R2′ = 0.332 Ω, X2′ = 0.464 Ω, Xm = 26.3 Ω; core loss 0 W, friction and windage 1,100 W.
| Per-phase voltage | Star-connected circuit: Vph = VLL/√3 = 460 / √3 = 265.581 V; line current = phase current |
|---|---|
| Synchronous speed | ns = 120·f/p = 120 × 60 / 4 = 1,800.0 rpm; ωs = 2π·ns/60 = 188.496 rad/s |
| Thévenin equivalent | D = R1² + (X1 + Xm)² = 0.6410² + (1.106 + 26.30)² = 751.500 Ω²; Vth = V·Xm/√D = 265.58 × 26.30 / 27.4135 = 254.794 V; Rth = R1Xm²/D = 0.6410 × 26.30² / 751.500 = 0.5900 Ω; Xth = Xm(R1² + X1(X1 + Xm))/D = 1.0752 Ω |
| DOL starting torque | At s = 1, rated voltage and frequency: ωs = 2π × (120 × 60/4)/60 = 188.496 rad/s; Vth = 254.794 V, Zth = 0.5900 + j1.0752 Ω; I2 = Vth / √((Rth + R2)² + (Xth + X2)²) = 254.794 / √((0.5900 + 0.3320)² + (1.0752 + 0.4640)²) = 142.01 A; T = 3·I2²·R2/ωs = 3 × 142.01² × 0.3320 / 188.496 = 106.56 N·m |
| DOL starting current | At s = 1, rated voltage and frequency: jXm∥(R2 + jX2) = 0.3205 + j0.4599 Ω; I1 = Vph/|R1 + jX1 + jXm∥(R2 + jX2)| = 265.58 / |0.9615 + j1.5659| = 144.528 A → 144.53 A (line current, magnetising current included) |
| Pull-out torque | smax = R2/√(Rth² + (Xth + X2)²) = 0.3320 / √(0.5900² + (1.0752 + 0.4640)²) = 0.3320 / 1.6484 = 0.20141 → n = 1,800.0 × (1 − 0.20141) = 1,437.5 rpm; Tmax = 3Vth²/(2ωs(Rth + √(Rth² + (Xth + X2)²))) = 3 × 254.794² / (2 × 188.496 × (0.5900 + 1.6484)) = 230.80 N·m. Engine (sweep refined by golden-section search, s = 0.20141): 230.80 N·m at 1,437.5 rpm |
| Peak efficiency | Maximum of η(s) located by the engine at s = 0.02797 (1,749.7 rpm): I2 = 254.794 / √((0.5900 + 0.3320/0.02797)² + (1.0752 + 0.4640)²) = 20.296 A; Pag = 3I2²R2/s = 14,667.5 W; stator current I1 = V/|R1 + jX1 + jXm∥(R2/s + jX2)| = 265.58 / |10.2187 + j5.8095| = 22.594 A; Pscl = 3I1²R1 = 981.6 W; Pin = 14,667.5 + 981.6 + 0 = 15,649.1 W; Pout = 14,667.5 × (1 − 0.02797) − 1,100 = 13,157.2 W; η = 13,157.2 / 15,649.1 = 84.08 % |
| Pull-out / starting | Tmax / Tstart = 230.80 / 106.56 = 2.166 (information only) INFO |
| Result | starting torque 106.6 N·m at 144.5 A, pull-out 230.8 N·m at 1,438 rpm; peak efficiency 84.08 % at 1,750 rpm |
| Reference | Hand calculation (Chapman, Electric Machinery Fundamentals, ch. 6 equivalent circuit): V_ph = V_LL/√3 = 460/√3 = 265.581 V (star; I_line = I1); n_s = 120 × 60/4 = 1800.0 rpm, ω_s = 188.496 rad/s; Z_th = jXm(R1 + jX1)/(R1 + j(X1 + Xm)) = 0.5900 + j1.0752 Ω, V_th = 254.79 V; s_max = R2/√(R_th² + (X_th + X2)²) = 0.20141 → 1437.5 rpm; T_max = 3V_th²/(2ω_s(R_th + √(R_th² + (X_th + X2)²))) = 230.80 N·m; DOL start (s = 1, rated V and f): I2 = 142.01 A, T = 3I2²R2/ω_s = 106.56 N·m; stator current I1 = V_ph/|R1 + jX1 + jXm∥(R2 + jX2)| = 144.528 A = line current; current curve = stator current I1 = V/|R1 + jX1 + jXm∥(R2/s + jX2)| at the sweep points s = 1 − 0.00999 × index: index 0 (s = 1) I1 = 144.528 A; index 95, s = 0.05095: I1 = 36.703 A (rotor I2 = 35.043 A); index 98, s = 0.02098: I1 = 18.271 A (rotor I2 = 15.455 A); index 100, s = 0.00100: I1 = 9.702 A (rotor I2 = 0.766 A). Near synchronous speed I1 tends to the no-load (magnetising) current V/|R1 + j(X1 + Xm)| = 9.688 A while I2 tends to zero; efficiency η = (P_ag,net(1 − s) − P_fw)/P_in with P_in = P_ag + 3I1²R1 + P_core, I1 = V/|R1 + jX1 + jXm∥(R2/s + jX2)|: continuous peak by brute-force slip search 84.076 % at s = 0.02797 (1749.65 rpm; P_in = 15649.3 W, P_out = 13157.3 W); the 101-point sweep alone would read 84.003 % at s = 0.03097 (validation case c0013-chapman-stator-current-curve) |
Example 18 — Chapman 460 V motor entered as delta parameters
The same machine described by its delta-equivalent impedances (Z_Δ = 3·Z_Y) on 460 V: each phase sees the full 460 V, the line current is √3 × the phase current, and torque, pull-out and line current match the star-parameter case.
Given: Three-phase induction motor, direct on line; 460 V line-to-line, delta-connected per-phase parameters at 60 Hz, 4 poles; per-phase R1 = 1.923 Ω, X1 = 3.318 Ω, R2′ = 0.996 Ω, X2′ = 1.392 Ω, Xm = 78.9 Ω; core loss 0 W, friction and windage 0 W.
| Per-phase voltage | Delta-connected circuit: Vph = VLL = 460.00 V; line current = √3 × phase current |
|---|---|
| Synchronous speed | ns = 120·f/p = 120 × 60 / 4 = 1,800.0 rpm; ωs = 2π·ns/60 = 188.496 rad/s |
| Thévenin equivalent | D = R1² + (X1 + Xm)² = 1.923² + (3.318 + 78.90)² = 6,763.497 Ω²; Vth = V·Xm/√D = 460.00 × 78.90 / 82.2405 = 441.315 V; Rth = R1Xm²/D = 1.923 × 78.90² / 6,763.497 = 1.7700 Ω; Xth = Xm(R1² + X1(X1 + Xm))/D = 3.2255 Ω |
| DOL starting torque | At s = 1, rated voltage and frequency: ωs = 2π × (120 × 60/4)/60 = 188.496 rad/s; Vth = 441.315 V, Zth = 1.7700 + j3.2255 Ω; I2 = Vth / √((Rth + R2)² + (Xth + X2)²) = 441.315 / √((1.7700 + 0.9960)² + (3.2255 + 1.392)²) = 81.99 A; T = 3·I2²·R2/ωs = 3 × 81.99² × 0.9960 / 188.496 = 106.56 N·m |
| DOL starting current | At s = 1, rated voltage and frequency: jXm∥(R2 + jX2) = 0.9616 + j1.3798 Ω; I1 = Vph/|R1 + jX1 + jXm∥(R2 + jX2)| = 460.00 / |2.8846 + j4.6978| = 83.443 A; delta: Iline = √3 × 83.443 = 144.528 A → 144.53 A (line current, magnetising current included) |
| Pull-out torque | smax = R2/√(Rth² + (Xth + X2)²) = 0.9960 / √(1.7700² + (3.2255 + 1.392)²) = 0.9960 / 4.9451 = 0.20141 → n = 1,800.0 × (1 − 0.20141) = 1,437.5 rpm; Tmax = 3Vth²/(2ωs(Rth + √(Rth² + (Xth + X2)²))) = 3 × 441.315² / (2 × 188.496 × (1.7700 + 4.9451)) = 230.80 N·m. Engine (sweep refined by golden-section search, s = 0.20141): 230.80 N·m at 1,437.5 rpm |
| Pull-out / starting | Tmax / Tstart = 230.80 / 106.56 = 2.166 (information only) INFO |
| Result | starting torque 106.6 N·m at 144.5 A, pull-out 230.8 N·m at 1,438 rpm |
| Reference | Hand calculation (Chapman, Electric Machinery Fundamentals, ch. 6 equivalent circuit): V_ph = V_LL = 460 V (delta; I_line = √3·I1); n_s = 120 × 60/4 = 1800.0 rpm, ω_s = 188.496 rad/s; Z_th = jXm(R1 + jX1)/(R1 + j(X1 + Xm)) = 1.7700 + j3.2255 Ω, V_th = 441.32 V; s_max = R2/√(R_th² + (X_th + X2)²) = 0.20141 → 1437.5 rpm; T_max = 3V_th²/(2ω_s(R_th + √(R_th² + (X_th + X2)²))) = 230.80 N·m; DOL start (s = 1, rated V and f): I2 = 81.99 A, T = 3I2²R2/ω_s = 106.56 N·m; stator current I1 = V_ph/|R1 + jX1 + jXm∥(R2 + jX2)| = 83.443 A, line current √3 × I1 = 144.528 A (validation case c0013-chapman-delta-equivalent) |
Standards & References
- IEEE Standard 112 — Standard Test Procedure for Polyphase Induction Motors and Generators
- NEMA MG 1 — Motors and Generators — nameplate ratings, performance characteristics, testing
- IEC 60034 — Rotating Electrical Machines — rating, performance, testing, and classification
- Chapman, S.J., Electric Machinery Fundamentals — per-phase equivalent circuit theory, Thévenin reduction, double revolving field analysis
Tips & Limitations
Tips
- Equivalent circuit parameters \(R_1, X_1, R_2, X_2, X_m\) are typically obtained from the no-load and locked-rotor tests per IEEE 112.
- Magnetizing reactance \(X_m\) is usually 20–100× larger than \(X_1\) or \(X_2\). If your value is similar to stator reactance, double-check the test data.
- For VFD operation, reducing frequency below about 10–15 Hz may give unrealistic results because the linear V/Hz model breaks down at very low speeds.
- Above rated frequency the drive holds rated voltage (field weakening): expect the pull-out torque to fall roughly as \((f_{line}/f_{op})^2\).
- For a single-phase motor enter the main-winding values and the supply voltage; the starting torque is zero because the auxiliary (starting) winding is not modelled.
- Compare the DOL starting torque against the load torque at standstill to verify the motor can accelerate the load.
- The pull-out (maximum) torque should exceed the peak load torque by a margin of at least 20–25% for reliable operation.
- Use the VFD mode to explore how the motor behaves at process speeds different from the nameplate speed.
Limitations
- Steady-state only — transient start-up dynamics, inrush current, and electromechanical oscillations are not modelled.
- Linear magnetic circuit — saturation effects are neglected; accuracy decreases at very high flux levels.
- Constant losses — core loss and friction/windage are assumed constant regardless of speed or slip.
- No skin effect — rotor bar skin effect at high slip (which increases effective \(R_2\)) is not included. This causes starting torque to be underestimated for deep-bar or double-cage rotors.
- Balanced supply — for three-phase motors, the supply is assumed perfectly balanced with no voltage or current unbalance.
- No harmonic losses — VFD harmonic distortion effects on losses and derating are not considered.
- Single-phase: main winding only — the auxiliary (starting) winding and any run capacitor are not modelled, so the starting torque is zero and running performance is that of the main winding alone.
- No low-speed voltage boost — drives follow pure V/Hz below base frequency (no \(I R\) compensation).
Developer Guide
Architecture
File layout:
components/c0013_motor_analyser/component.py— Component registration, parameter schema, calculator class, equation builder, summary cards, SVG generatorscomponents/c0013_motor_analyser/calculations.py— Pure math functions: Thévenin equivalent, three-phase performance, single-phase double revolving field circuit, drive voltage (V/Hz with field weakening), peak refinement, curve generation (no Django dependencies)components/c0013_motor_analyser/equations.py— Equation/article builder for report outputcomponents/c0013_motor_analyser/excel_generator.py— Excel report generator with performance curves, charts, and calculation step-by-step worksheetscomponents/c0013_motor_analyser/test_motor.py— Motor calculation testscomponents/c0013_motor_analyser/test_excel.py— Excel generator tests
The calculator class is MotorAnalyzerCalculator,
inheriting from ElectricalCalculator. It delegates all
math to calculate_motor_performance_curve() in
calculations.py.
SVG generators registered with the component:
generate_torque_speed_curve_svg— standalone torque-speed curvegenerate_performance_curves_svg— combined normalised torque, current, and efficiency curves
Code Paths
Key functions in calculations.py:
| Function | Purpose |
|---|---|
calculate_thevenin_equivalent(v_eff, r1, x1_eff, xm_eff) |
Returns \((V_{th}, R_{th}, X_{th})\) tuple |
calculate_three_phase_performance(slip, ...) |
Torque, current, power flow, and efficiency at a single slip point for three-phase motors |
calculate_single_phase_performance(slip, v, r1, x1, r2, x2, xm, ...) |
Double revolving field circuit (one stator current through \(R_1 + jX_1 + 0.5Z_F + 0.5Z_B\)) at a single slip point |
phase_quantities(motor_type, connection, v_line) |
Per-phase voltage and line/phase current factor: \((V_{LL}/\sqrt{3}, 1)\) star, \((V_{LL}, \sqrt{3})\) delta, \((V, 1)\) single-phase |
drive_voltage(v_rated, f_line, f) |
Constant V/Hz to base frequency, rated voltage above; returns \((V, f/f_{line})\) |
calculate_motor_performance_curve(params) |
Main entry point — applies V/Hz scaling, sweeps 101 slip points, refines the torque and efficiency maxima by golden-section search, returns full result dict |
Calculation flow:
- Determine \(f_{op}\) from control mode
- Compute \(n_s\), \(\omega_s\)
- Apply V/Hz scaling to \(X_1, X_2, X_m\) and to \(V\) up to base frequency (VSD/VFD only)
- Compute Thévenin equivalent (three-phase only)
- Sweep slip from 1.0 to 0.001 (101 points), calling
calculate_three_phase_performanceorcalculate_single_phase_performanceat each point - Compute DOL starting torque (always) and VSD starting torque (VSD mode only) at \(s = 1\)
- Refine max torque and max efficiency between the neighbouring sweep points (golden-section search)
Testing
Running tests:
pytest calcs/components/c0013_motor_analyser/ -v
pytest calcs/test_c0013* -v
How to extend:
- To add a new control mode, extend the
control_modeenum inPARAMETER_SCHEMA, add any conditional parameters withhideWhen, and handle the new mode incalculate_motor_performance_curve(). - To add thermal derating, introduce a temperature parameter and scale \(R_1\), \(R_2\) using the copper/aluminium temperature coefficient before passing to the calculation engine.
- To add harmonic loss analysis, compute individual harmonic torques and sum the losses; add the results to the output dict.
- Write tests covering new parameters and edge cases (zero slip, very high slip, extreme V/Hz ratios).